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Old Jan 8, 2007 | 11:36 PM
  #1  
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Default OB Clutch Woes

My '82 with 100,000 miles and I think 2nd Clutch(many years ago) is starting to give me some grief. When cold it is very difficult to put the transmission in gear, I'll sit there pumping the clutch and then be able to put it into third or fourth before finally getting it into first. The strange part is that after about 5 minutes it shifts and acts like new??!! I'm thinking the splines are sticking(lack of lube) Any insights??
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Old Jan 8, 2007 | 11:46 PM
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https://rennlist.com/forums/showthread.php?t=268926

https://rennlist.com/forums/showthread.php?t=279123
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Old Jan 9, 2007 | 01:17 AM
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I think it is more like my problem of low pressure on the clutch line because the master and slave cylinders are warn.
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Old Jan 9, 2007 | 04:14 AM
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Hacker OMG,
That was an informative thread!!! Thank you so much, I now fully understand how this DD Clutch system works. I was on the right track but having it described in so many different ways by so many different people is invaluable!!! I love Rennlist!!!!!!!!!!
So am I correct that in the end your problem turned out to be a broken release bearing? Did it make any noise or tell tale signs or was simply discovered during disassembly?

Andre,
The Master Cylinder is 1 year old (what a job) and the hydraulic system has been power bled many many times and is working correctly. 17mm travel as per specs.
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Old Jan 9, 2007 | 05:11 AM
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Good stuff.

While on topic, my 82 does similar things. On cold start up and only cold start up, trying to put the car in reverse will grind teeth. Most of the time I kinda have to force it in and afterwords the problem doesn't occur. Could this be the slave?

Also, how much rwhp will the stock clutch hold before slipping?

Thanks!
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Old Jan 9, 2007 | 08:30 AM
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Originally Posted by Walt L
So am I correct that in the end your problem turned out to be a broken release bearing? Did it make any noise or tell tale signs or was simply discovered during disassembly?
No noise - well I shouldn't say that since both of my 928's (79 & 81) make different noises between clutch in / out. So IMO it sounded "normal" and not like anything was broken.

What was happening is, that retaining ring was probably getting stuck sideways not allowing the clutch to fully come apart. It wasn't really rattling around, at least not enough to casue any abnormal noise.

I'm not sure how common this failure is, but holy cow, I replaced everything else down there.
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Old Jan 9, 2007 | 08:45 AM
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Originally Posted by Hacker-Pschorr
I replaced everything else down there.
You're a girl now?
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Old Jan 9, 2007 | 09:41 AM
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Originally Posted by 69gaugeman
You're a girl now?
Where did I say I swapped my 5-speed for an automatic?
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Old Jan 9, 2007 | 12:06 PM
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+6

You seem like a guy who needs a boost.
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Old Jan 9, 2007 | 01:13 PM
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To avoid issues shifting the trans when cold, I start it in gear with the clutch in. I can get it to go between 1st & reverse well enough, once I'm down the road a block or two it starts shifting OK.
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Old Jan 9, 2007 | 09:45 PM
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Hacker,
Did you replace the intermediate shaft as well( that last time) or just the bearing, and is all well since?
Sorry to hear about your Tranny Swap!!
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Old Jan 9, 2007 | 09:51 PM
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I'm still curious as to how the cold seems to cause a problem. Mine is pretty much a standard occurance now so I have a feeling that I'll be getting intimate knowledge of my clutch sooner rather than later.
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Old Jan 10, 2007 | 02:59 AM
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I don't know exactly why, but once I've gone a couple blocks it shifts fine. Black Forest gremlins....
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Old Jan 10, 2007 | 09:37 AM
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Originally Posted by SharkSkin
To avoid issues shifting the trans when cold, I start it in gear with the clutch in. I can get it to go between 1st & reverse well enough, once I'm down the road a block or two it starts shifting OK.
Class - here we have a text book example showing why the early cars end up with bad synchros in the transmission.
Originally Posted by Walt L
Hacker,
Did you replace the intermediate shaft as well( that last time) or just the bearing, and is all well since?
Yes - everything was replaced one by one until the problem was solved. The last part I looked at was the release bearing.

Actually, it came down to the pressure plate and the intermediate disc. I had a known good (used) of each to try. I also had a new release bearing. I figured why not put a new one on since I needed to mount one on the test pressure plate anyway.

I never did test the used pressure plate. Once I took off the used release bearing it was obvious something was broken with the bearing.

So I ended up putting the old intermediate disc & pressure plate back in - shifts perfect now.



If you cannot put the car into reverse without grinding - fix the clutch or you are destroying the synchros. I do understand that going from 1st to reverse (or any other forward gear) you need to allow a 1-2 seconds for the trans to stop spinning before trying reverse.
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Old Jan 10, 2007 | 01:39 PM
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Originally Posted by Hacker-Pschorr
Class - here we have a text book example showing why the early cars end up with bad synchros in the transmission.
Funny guy -- no, it doesn't grind at all. The clutch disengages fully, even when cold(as cold as it gets here, maybe 38° outside & ~45° in the garage). When first starting the TT takes longer to stop spinning which can be a challenge for the already-weak 1st gear synchro and for the non-synchro reverse, if I'm impatient. I can tell how fast or slow it disengages because I can hear the TT stop spinning(TT is on the to-do list). The issue that I am addressing with my methods is mostly the notchy 2nd gear engagement, which along with the weak 1st gear synchro is IMHO due to past clutch problems improperly addressed by the PO('s mechanic). By starting in gear I think what's happening is the grease in the clutch components starts moving around sooner, causing it to behave sooner. I could be wrong(wouldn't be the first time) but be that as it may I don't grind the gears. Along with the TT later this year I plan to go through the clutch and trans, hopefully after that it will behave without special treatment.
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