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Bizzare 4 cylinder running condition, suggestions?

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Old 07-19-2006, 10:52 AM
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atb
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Default Bizzare 4 cylinder running condition, suggestions?

'89 S4 A/T, newly built motor.

The car appears to be only running on cylinders 1, 4, 5, and 8.

When I pull the plug wires off of 2,3,6, and 7 (the inboard cylinders on both banks) there is no change in the running condition of the motor. Pulling any of the other four yields an immediate and noticeable rpm drop.

When running the car is backfiring into the exhaust.

When I pull the plugs on the inboard cylinders, they are clean and wet.

All eight spark plugs fire when pulled out and grounded to the block.

The injector harness gives consistent readings from clip to clip.

I put on different plug wires, same effect.
I bypassed the limp mode function, same effect.
I've got consistent compression in all eight cylinders.

I've got fuel and fire, what's left?
Cam timing is the only other variable to the equation, but I don't see how it could make the motor run the way it is now.

Anyone every come across a situation like this?

Any suggestions appreciated.
Old 07-19-2006, 11:19 AM
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hinchcliffe
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SO you get spark on all of the plugs plus fuel into each cyilnder? Maybe the injectors sowmhow have the right pressure, but are spraying nothing out? Somethiong blocking air getting into the cylinder so the fuel is unable to be ignited without the air in those cylinders??????

Will the engine run if the four plugs that are good are pulled out?
Old 07-19-2006, 11:28 AM
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John Speake
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The fact you have spark doesn't mean they are firing at the correct time for each cylinder - so double check the plug leads are correct...

Do you have good compression on those inner cylinders ?

Timing ?
Old 07-19-2006, 11:34 AM
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atb
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Curt wrote:

Will the engine run if the four plugs that are good are pulled out?
Although I haven't tried that ( I will tonight), my guess is that it wouldn't.
It's running pretty rough as it is now.

One more thing that I forgot to mention. At one point, the engine appeared to run smoothly (for about 5 minutes) as if all eight cylinders were firing. But then went back to missing. The engine did this after a couple of other 928 owners pushed down on the plug wire caps while the car was running. I replaced the plug wires after this thinking that the wires must be the problem but the car runs the same with the new wires.

Thanks for the input and ideas Curt.
Old 07-19-2006, 11:37 AM
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Nicole
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Is it backfiring all the time or just sometimes? Could that mean something is firing at the wrong time?
Old 07-19-2006, 11:40 AM
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atb
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Hi John.

I was hoping it was misplaced leads, but I've checked and have had others double check the routing of the plug wires and they appear to be okay. The car is running exactly in the same manner as crossed plug wires though.

I only checked the driver side bank for compression, and it was good and consistent in all four cylinders. I was concerned that the cometic head gaskets were leaking, but they are holding.


As far as timing are you refering to ignition or cam timing?

Thanks John.
Old 07-19-2006, 11:43 AM
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atb
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It's a pretty consistent backfire Nicole. Something is definitely off. Bad cam timing would show good spark, fuel, and compression, but its odd that an entire bank of cylinders isn't off, but the two inboard cylinders on each bank. My next shot in the dark will be to pull the cam covers and see what's up. The fact that the car appeared to run smoothly for a bit makes it a bigger mystery.
Old 07-19-2006, 11:43 AM
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How strong is the spark? Double check your coil wires and the grounds to the coil clamps.

Can you smell gas if you pull a plug?
Old 07-19-2006, 11:48 AM
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atb
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Hey Andrew,

Spark appears to be strong and consistent, and the plugs are new. When I pull a plug out of one of the dead cylinders, it doesn't reak of gas, but if I put it up to my nose I can smell the fuel. The plugs are wet, but not to the extent I would expect them to be. My inclination is to believe that the inboard injectors aren't firing correctly. Is there a way to get them to pulse without the engine running?
Old 07-19-2006, 11:48 AM
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Adam:

They are all on the same distributor IIRC and that is driver's side. [edit: nope, not all on the same coil/distributor]
Check the rotor
Check for a distributor cap crack
Check the coil wire there (swap it)
Check the coil there (swap it)
Last possibility: final stage. Don't try to pull one off, just swap the leads. If one is faulty, just toss and replace both as a unit.
Oh one more thing: make sure your spark plugs aren't wet
Old 07-19-2006, 11:49 AM
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fabric
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Originally Posted by atb
One more thing that I forgot to mention. At one point, the engine appeared to run smoothly (for about 5 minutes) as if all eight cylinders were firing. But then went back to missing. The engine did this after a couple of other 928 owners pushed down on the plug wire caps while the car was running. I replaced the plug wires after this thinking that the wires must be the problem but the car runs the same with the new wires.

Thanks for the input and ideas Curt.
When you say pushing down on the wire caps, do you mean pusing down on the spark side into the block, or on the distributor (i'm guessing the block)? And you replaced the whole lead, not just the cable? Depending on what you replaced, it sounds like the problem is on the cap, perhaps not seating correctly? If pushing down on them had an effect, I'd revisit that, even if you replaced the whole lead.

That being said, all the problems are coming from the leads that cross over the front of the engine. Is there something there that could cause an electrical problem with the leads? Seems unlikely, and at odds with the pushing down part.
Old 07-19-2006, 11:52 AM
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Well Adam you know what those cylinders all have in common: low fuel pressure will affect them all worse.
Old 07-19-2006, 11:54 AM
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atb
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Heinrich wrote:
They are all on the same distributor IIRC and that is driver's side.
I wish that were true, but they are the inboard wires on each cap.
That is what is so strange. I don't tnink there is anything mechanically or electrically that connects these four cylinders.

When limp mode kicks in, which grouping of cylinders are affected?

Oh one more thing: make sure your spark plugs aren't wet
I'm tempted to start with fresh plugs and try again.


Fabric wrote:
That being said, all the problems are coming from the leads that cross over the front of the engine. Is there something there that could cause an electrical problem with the leads? Seems unlikely, and at odds with the pushing down part.
This is an astute oberservation Fabric, it's the only one that fits the facts, but I don't know what could be causing the problem. The entire cable from plug to cap was replaced on each cylinder.


Thank you both for your ideas.
Old 07-19-2006, 11:57 AM
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AO
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If you have strong spark (you can hear and see it clearly), then it's not ignition (unless timing is off - but since the distributor is not adjustable, I doubt it).

I can't remember if 1989 has the ability to shut down a back of cyliders or not (i.e. has the exhaust temp sensors). Pull the cover for the LH/EZK. If you see either a red light or green light - this means that EZK has shut down half the engine to prevent raw fuel from being dumped down the cats. I would think is probably due to a faulty or disconnected exhaust temp sensor.

Edit: Oh yeah this is NOT "limp-home mode" but rather "Dumb-*** mode" per Jim Bailey.
Old 07-19-2006, 12:02 PM
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AO
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Per Jim Bailey
Originally Posted by Jim Bailey
The relay....Matt comments "Even though it's called 'ignition' monitoring, I think it monitors injection. One of the sets of 4 injectors is not functioning." .......... The exhaust port temperature sensors (cylinders 4 and 8 for 89, 5 and 7 for 1990> ) tell the relay that there is or is not too great a difference in exhaust port temperature. The relay then ASSUMES that the cause of the variance is an ignition failure in one half of the double ignition system. Believing that it is an ignition problem the relay then shuts down fuel injection to those 4 cylinders two on each bank which share the same coil , distributor, coil wire ,ignition secondary etc. So the relay monitors exhaust temperature BUT controls the injection. This relay / system was added in 1989 BECAUSE people were experiencing a loss of power on the dual coil cars but insisted on "trying to make it home" and the unburned fuel and air being pumped into the exhaust was burning in the exhaust and then the car would catch on fire!! But this is NOT LIMP HOME mode but really is the "If you're too stupid to stop driving when you only have 1/2 the horsepower this will help keep you from burning up the car" mode.


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