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Removal of drivers door panel..

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Old 07-10-2006, 06:28 AM
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Rick3452
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Default Removal of drivers door panel..

Slight rattle in drivers door. "82", What is the proper way to take panel off?
Thanks...... Rick
Old 07-10-2006, 07:36 AM
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Pfunde
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search forum - anyway, it's not very difficult to take apart. Good luck
Old 07-10-2006, 08:18 AM
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potsiewebber
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Thumbs up panel removal

the most important things to remember are:
make sure to get all the screws out before pulling especially the ones in the armrest space. also, on the round door lock assembly, pry the little cap off in the center to remove phillips head screw. Then unscrew the round part to remove. Dont force anything! Plastic is brittle.
Old 07-10-2006, 08:19 AM
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rixter
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don't forget the hidden 10mm in the vent hole at the front of the door
Old 07-10-2006, 09:30 AM
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Stan.Shaw@Excell.Net
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Search for extra screws too. I have seen 928s with extra screws added in the lower panel to make up for broken pop in mounts.

Greg's site has some notes : http://nichols.nu/cat06.htm
Old 07-10-2006, 10:08 AM
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Rick3452
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thanks very much....
Old 07-10-2006, 10:25 AM
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tommytomaso
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and the door lock cap center pops out then thier is the screw....then remove the rest....it dosnt pop off like american cars....found out the hard way, and a broken lock post...
carfull poping the panels off, the base is made of a pressed board and a material best discribed as BRITLE BOARD. BTW. Rick your 82 is super clean, real sharp and dosnt look like an 82...looks way newer....OPS should of read the other posts....alread listed...
Old 07-10-2006, 11:55 AM
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heinrich
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NO

The most important part is to realise there is a hidden slide-out keyway above the door lock. So once everything is loose and you have the lower part of the panel pulled a few inches out, you MUST slide the panel forward about an inch to disengage that slider.
Old 07-10-2006, 12:21 PM
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atb
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The round plastic backing plate to the manual lock **** is threaded on and must be "unscrewed".
Make sure to disconnect the battery so when you pull the wires off the lights in the door you can't blow a fuse.
Old 07-13-2006, 12:58 AM
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85fortheDrive
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Heinrich has a good point. Just when it seems like everything should just pull off, it has to slide forward first. Couple other things...

1. You can get replacement pop pins if needed at 928 Int'l.
2. You might just need to open the storage flap and see if the hex bolts are tight in the storage space. Them'r quick to rattle if loose because its plastic on brittle board.

WYAI, consider lubing the window gears.

G'luck.
Tim
Old 07-13-2006, 06:57 PM
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Rick3452
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Thanks everyone, really appreciate all the great info...Rick
Old 07-13-2006, 07:53 PM
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the flyin' scotsman
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I'm going in this aft. to repair/replace my outside door handle assembly ('the part that breaks'). Stay tuned for a blow by blow (knuckle scrape) post.
Old 07-13-2006, 08:16 PM
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neilh
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Pick up a panel / trim removal tool like this (very poor) picture. It will pop out all those fasteners without breaking them.
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Old 07-13-2006, 09:27 PM
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Dennis Wilson
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Don't forget to make a map of which wires go to which conectors on the mirror switches.

Dennis



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