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CIS - A New Look for an Old Technology

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Old 03-03-2006, 11:33 AM
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Carl Fausett
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Default CIS - A New Look for an Old Technology

The latest technology advance for injector lines has been the teflon-lined stainless-steel braided hose outfitted with stainless steel fittings. The Big Boy dragsters have to use these to support the 1000+ HP engines and resist the corrosive properties of methanol and nitrous.

They are also very suitable for gasoline as a fuel - and where our CIS systems are concerned - we run at pressures of 6 to 7 BAR - so the strength of these fuel injector lines is welcomed. It's either this, or hard lines.

A CIS injector at WOT at 6 BAR will spray 230cc per minute! (I know, we tested to find out). Feeding that beast has been the limiter on how much HP we can get from CIS. Do the math - light up 8 CIS injectors like that at one time and you will need to be apply to supply just about 2 Liters of fuel each minute at WOT. The injectors have always been big enough in CIS, IF you can supply them.

Last year, I made my own injector fuel lines from modified brake lines, and they worked OK but I had trouble getting the fittings to not leak. This year, I have fitted the engine with the complete package: a modified Mercedes Benz aluminum fuel distributer with individually-adjustable pots, -3 AN teflon fuel injector lines, and new fittings.

Here are some photos of the lines installed, the modified aluminum CIS fuel distributor, and the difference in size between the stock CIS fuel line and the -3 AN fuel injector line.
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Last edited by Carl Fausett; 03-03-2006 at 03:45 PM.
Old 03-03-2006, 11:41 AM
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Sean79 5spd
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So Carl, when are you going to start marketing the injector, cold start injector and WUR lines?

Sean
Old 03-03-2006, 12:04 PM
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mulik51
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Carl, EXTREMELY interested.
Will you sell them? Is it necessary to modify the fuel distributor?How much?

Thanks,

Klim
Old 03-03-2006, 12:09 PM
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FBIII
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A very very tidy install. Nice work. Are those aluminum mercedes fuel distributors readily available? Hate to burst your bubble Carl, but the system on the 917 is not CIS its the earlier MFI that they ran with individual throttle bodies. Had a system like that on my 1970 911S. That system makes big HP.
Old 03-03-2006, 12:10 PM
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Peter F
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Sweet looking Carl

/Peter
Old 03-03-2006, 01:07 PM
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SharkSkin
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Very nice setup! More details please! My understanding is that a stock 928 is more limited by it's breathing aboility, than it's fuelling ability -- Are there any gains to be had with this with a non-SC car?
Old 03-03-2006, 01:26 PM
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Jim bailey - 928 International
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Yes Carl FBIII is correct the 917 was direct mechanical injection there is a drive belt an the back of the pump which is a positive displacement with small pistons in each "cylinder" timed injection. Used on many Porsche race cars and 911 S and E cars 1968-early 1973 or so ultimately replaced by CIS on the 911 to meet the emission standards Euro 911s used it until 1975 as I recall. And yes my early 2.8 liter 911 has this system individual throttle bodies modified to RSR specs and 6 stacks with K + N filters. The 911 race car which used CIS was the 934 those fitted with mechanical injection were 935 variants. But back to your CIS that really looks great ,very nice. Clearly a labor of love.
Old 03-03-2006, 02:34 PM
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macreel
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There's a nice photo of the cog belt-driven pump
in Ludvigsen's... Chap 24, pg.570-571 (vol.2).
Old 03-03-2006, 03:24 PM
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FBIII
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Carl,
What's the "whole" story on that bad boy?
Old 03-03-2006, 03:38 PM
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Carl Fausett
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Thanks for straightening me out on the 917. I'll be a lot older before I know everything about this marque.

So Carl, when are you going to start marketing the injector, cold start injector and WUR lines?
I had no intention of making and selling these lines at all.... did not figure anybody would be as nuts as me and want them.... and no, unless you have an
"out there" supercharged CIS system, there is no gain to be had enlarging the injector lines.

The stock fuel lines supply all that is needed for naturally-aspirated CIS and up to about 6 psi of boost. I am going to try to run 14 psi of boost this summer, so that is what makes me run around and modify things like this.

...and it is not just the injector lines. We had fuel distributer re-machined by a specialist in the UK to supply the same fuel at idle, yet ultimately 30% more fuel at WOT, and a linear fuel enrichment between the two.

Then you need to replace the single 7.5 mm fuel line from the gas tanks with two 7.5 mm fuel lines, dual CIS fuel pumps in parrallel, and 2 fuel inlets to the fuel distributor. It is never as easy as just changing 1 thing and getting more HP.

Analogy: just like dropping Euro cams on a US 16v motor and wondering why nothing happened. Well, you need Euro heads, euro throttle body, intake runners, plenum, and (argueably) euro injector lines and fuel distributor.

This injector line mod is like that.... by itself, it will not do anything. You have to do all the other stuff too.
Old 03-03-2006, 03:40 PM
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Sean79 5spd
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Carl, can you let us know your source of supply for the injector lines and fittings.

Thanks
Sean
Old 03-03-2006, 03:43 PM
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Carl Fausett
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If there is an interest, I'll work it up as a kit. The parts come from several suppliers...
Old 03-03-2006, 04:24 PM
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Bill Ball
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I have no use for this, but I did want to second the comment that this is a very tidy install. Nice work, as always, Carl!
Old 03-03-2006, 05:20 PM
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CMW
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Carl,

Despite all the boosted hoopla... your efforts on improving the 928 in every concevable way is just awsome... thanks.

I ditto Bill

XO
Old 03-03-2006, 05:43 PM
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mulik51
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Carl, what else do you need just top fit those lines? I mean without any perfomance gains.

Thanks,

Klim


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