Got Clutch out, Now what????
#16
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Originally Posted by Andrew Olson
... I'm replacing the bearings and pressure plate ...
1. How to get the pilot bearing out? Do I remove the flywheel or do it in situ? What should I use to pull it?
2. How do I re-assemble the new clutch pack? Do I need the "shim" the new pressure plate?
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Originally Posted by worf928
If you are replacing the PP why do you think you need to disassemble the PP/release arm assembly???
Originally Posted by worf928
Do a thread search on pilot bearing. Several options including a nifty ~$15 pilot bearing puller.
Originally Posted by worf928
You'll need to use the same spacers you used on the original PP as per WSM. Use some big-a$$ed c-clamps to get the spacers out of your old PP.
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Originally Posted by Andrew Olson
1. How to get the pilot bearing out? Do I remove the flywheel or do it in situ?
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If You cannot find small enough puller, use our $1.50 method: http://members.***.net/my_1987s4_928...lsot_tool.html
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i used a large deep socket on top of a long threaded shank (Home Depot), wiht a cut in the shank at the tip to grab the back of the bearing. This "slide-hammer" worked well, though use a propane torch ($13 at HD) to heat the area around the bearing: makes it easier. A
Also, store the new bearing in the freezer until you're ready to install.
Also, store the new bearing in the freezer until you're ready to install.
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Originally Posted by Andrew Olson
Update:
1. How to get the pilot bearing out? Do I remove the flywheel or do it in situ? What should I use to pull it? I tried to fab a puller using some left-over oak flooring and a bolt, but the 3/4" flooring just bent - and the bearing didn't budge. Maybe I need to use some angle iron?
2. How do I re-assemble the new clutch pack? Do I need the "shim" the new pressure plate?
.
1. How to get the pilot bearing out? Do I remove the flywheel or do it in situ? What should I use to pull it? I tried to fab a puller using some left-over oak flooring and a bolt, but the 3/4" flooring just bent - and the bearing didn't budge. Maybe I need to use some angle iron?
2. How do I re-assemble the new clutch pack? Do I need the "shim" the new pressure plate?
.
I made a crude puller out of some bolt stock and a couple of nuts. I'll post a pic tonight
My new pressure plate came with spacers in it all ready...
#22
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Voytek- I like yours. Very simple.
I also found this one in an old thread by Jkelly. https://rennlist.com/forums/showthre...=pilot+bearing
One of these 2 should work.
I might as well ask, now, since Mark brought up the point. Are there any tricks to getting the new pilot bearing in? I got the tip about the freezer, but anything else like a BFH or something along those lines?
I also found this one in an old thread by Jkelly. https://rennlist.com/forums/showthre...=pilot+bearing
One of these 2 should work.
I might as well ask, now, since Mark brought up the point. Are there any tricks to getting the new pilot bearing in? I got the tip about the freezer, but anything else like a BFH or something along those lines?
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I used the grease method posted earlier and it worked very well.
See this thread for some pictures.
https://rennlist.com/forums/showthre...=pilot+bearing
/Peter
See this thread for some pictures.
https://rennlist.com/forums/showthre...=pilot+bearing
/Peter
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Peter-
I tried, but we use inch based measures for dowel rods (Round wood). It was either just a bit big or just a bit too small. Damn inches! Why can't the US use metric sizes!
I tried, but we use inch based measures for dowel rods (Round wood). It was either just a bit big or just a bit too small. Damn inches! Why can't the US use metric sizes!
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Originally Posted by Andrew Olson
Because I needed the relase arm. But that's done now.
Maybe you mentioned this in a previous post. I just want to avoid another thread like:
https://rennlist.com/forums/showthre...ghlight=clutch
or
https://rennlist.com/forums/showthre...ghlight=clutch
#28
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Dave-
You just opened my eyes! Ok, let see if I can get this right. Btw, the clutch was replaced back in '99 per my records.
I have the GTS spec Bearing, guide tube, & PP from DR. The release arm part number is (as you can see in the pic above) 928 116 832 07. Jim Bailey in the thread you listed above lists the correct release arm part number as, 928 116 832 09.
Hmmmm.... me thinks my bank account balance is going to go down.
You just opened my eyes! Ok, let see if I can get this right. Btw, the clutch was replaced back in '99 per my records.
I have the GTS spec Bearing, guide tube, & PP from DR. The release arm part number is (as you can see in the pic above) 928 116 832 07. Jim Bailey in the thread you listed above lists the correct release arm part number as, 928 116 832 09.
Hmmmm.... me thinks my bank account balance is going to go down.
#29
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Originally Posted by Andrew Olson
Peter-
I tried, but we use inch based measures for dowel rods (Round wood). It was either just a bit big or just a bit too small. Damn inches! Why can't the US use metric sizes!
I tried, but we use inch based measures for dowel rods (Round wood). It was either just a bit big or just a bit too small. Damn inches! Why can't the US use metric sizes!
#30
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When unbolting the pressure plate from the flywheel, shims should be installed to so that the pressure plate does not load. Since you are replacing your pressure plate, you wont have an issue upon reassembly (it should be pre-shimed), but this it makes it difficult to remove the lever from the old plate. Typically the lever/release bearing remain unloaded when the PP is shimed; therefore, the snap ring on the bearing is easier to deal with.
I used a slide hammer, which had an attachment that would grab the pilot bearing inner race. This made removing the pilot bearing very simple. I also placed the new bearing in the freezer overnight before installing.
I used a slide hammer, which had an attachment that would grab the pilot bearing inner race. This made removing the pilot bearing very simple. I also placed the new bearing in the freezer overnight before installing.