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Making Rotor Hats for 993TT rotors on 928

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Old 01-04-2006, 05:19 PM
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BC
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Default Making Rotor Hats for 993TT rotors on 928

I have a rotor hat set that I bought some years ago. I will be making some more for myself, and was wondering if anybody else would want some at about 100 or 200 dollars each hat. This allows you to use the 993TT rotors on your big brake kits. Saves a few pounds over the GTS rotors. PLus you can make your hats all different colors. I have designed them to be 6061 aluminum, possibly heat treated, but I need to get more info on it.

Here is the CADCAM of the part. Its not complete yet, but close.


And


Trying to make it as strong as posssible, though light. Open to ideas on material and info on whether heat treating aluminum would be good.

Any takers?
Old 01-04-2006, 05:25 PM
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hinchcliffe
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Not sure how thin the walls but heat treating usually makes things brittle, not good for a torsional load like that. Therefore I would stick with Steel and maybe put some fancy holes in it to lighten it up.
Old 01-04-2006, 05:31 PM
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heinrich
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Brendan with my Big Reds i have 993TT rotors. Not installed yet. Why would the stock hats not work?
Old 01-04-2006, 05:38 PM
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hans14914
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If you are making hats, why make them to fit the 993 rotor rings? Maybe something cheaply available, like wilwood rings.
Old 01-04-2006, 05:49 PM
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Originally Posted by hans14914
If you are making hats, why make them to fit the 993 rotor rings? Maybe something cheaply available, like wilwood rings.
Can you tell me more about this or a link? I am making these to bolt up to the two piece 993TT rotors that I can use with my big red calipers. Devek used to (do they even exist anymore?) sell these with thier big brake kits, the hats alone were 600 dollars as I recall.
Old 01-04-2006, 05:51 PM
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Originally Posted by heinrich
Brendan with my Big Reds i have 993TT rotors. Not installed yet. Why would the stock hats not work?
The two piece 993TT rotors? I am not aware that the 993TT rotors will work as they are stock, for the 928 BB (Big Brakes). When you do big brakes, you do GTS rotors (probably crossdrilled), or 993TT rotors with separate custom hats to make the rotor work with the 928 hub.

At least that was the info I had last time I checked!
Old 01-04-2006, 05:54 PM
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FlyingDog
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maybe different caliper adapter kits allow different rotors...?
Old 01-04-2006, 06:00 PM
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Originally Posted by hinchcliffe
Not sure how thin the walls but heat treating usually makes things brittle, not good for a torsional load like that. Therefore I would stick with Steel and maybe put some fancy holes in it to lighten it up.

OKay, no heat treating then. Most hats are aluminum that I am aware of. Steel wouldn't save much weight, though as you state, there could be some holes created to reduce weight.
Old 01-04-2006, 06:02 PM
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Originally Posted by FlyingDog
maybe different caliper adapter kits allow different rotors...?
I think there are different rotors of different sizes that use the same center. Mark Anderson uses a 14inch alcon or something or other rotor with a custom hat and I think its a regular BB caliper.
Old 01-04-2006, 06:06 PM
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Glen McCartney
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Brendan, when I upgraded my MY85 to Big Reds, I bought a setup from a 993TT racer to use with the Bid Red adapters from the Big 3. The rotors are the 2 piece 993 rotors, bolted right on.
Old 01-04-2006, 06:08 PM
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hans14914
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Here is a link to the wilwood rotor catalog:

http://www.wilwood.com/Products/002-Rotors/index.asp

You may even be able to get a set of blank hats from them, and just have the correct porsche bolt patern machined in.

Hans
Old 01-04-2006, 06:17 PM
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heinrich
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Check the kits from Specialists ... pure, unadulterated 993TT rotors
Old 01-04-2006, 06:21 PM
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Originally Posted by Glen McCartney
Brendan, when I upgraded my MY85 to Big Reds, I bought a setup from a 993TT racer to use with the Bid Red adapters from the Big 3. The rotors are the 2 piece 993 rotors, bolted right on.

Interesting. Anyone know more about whether the 993TT two piece rotors work with no different hats?
Old 01-04-2006, 06:22 PM
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Originally Posted by hans14914
Here is a link to the wilwood rotor catalog:

http://www.wilwood.com/Products/002-Rotors/index.asp

You may even be able to get a set of blank hats from them, and just have the correct porsche bolt patern machined in.

Hans

I must need to That site is as confusing as I have seen.
Old 01-04-2006, 08:12 PM
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Benton
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On another note, does anyone know where to get the nuts/bolts for the hat to bolt onto the rotor? I can't find them anywhere or anything aftermarket that would fit without interfering with the hat.


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