Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Infamous Kick-down Bypass - Quickie Trial

Thread Tools
 
Search this Thread
 
Old 02-13-2008 | 10:25 PM
  #31  
Big AL in VA's Avatar
Big AL in VA
Instructor
 
Joined: Jun 2005
Posts: 212
Likes: 0
From: Fairfax, VA
Default

Originally Posted by backnblack
Big Dave showed me this one last summer on my auto 86.5 and I love it. I have mine on the shifter plate in the lower right corner as just a spring button and I just hold it down until I want it to shift, I've hit it at 10 and 50 MPH and it makes my car come alive. My car doesn't shift very well manually so I'm all for the button.

Regards
Matt
Please post a picture.
Old 02-13-2008 | 11:15 PM
  #32  
Cliff Ruckstuhl's Avatar
Cliff Ruckstuhl
Burning Brakes
 
Joined: Sep 2003
Posts: 773
Likes: 0
From: I live in Findlay Ohio
Default

Bill,

Thanks for the report, I also drive mine like a stick and have been doing that from day one and after your finding's I'll keep doing it. Only time my car hits D is when were rolling on to the Highway. I do my own shifting all through town and it has become second nature like I was shifting my 951. Thanks for trying it out.

Cliff 87 $ 4 Murf # 44
Old 02-14-2008 | 01:52 AM
  #33  
Bill Ball's Avatar
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 18,647
Likes: 49
From: Buckeye, AZ
Default

Originally Posted by Wolf Pack
Bill,

Thanks for the report, I also drive mine like a stick and have been doing that from day one and after your finding's I'll keep doing it. Only time my car hits D is when were rolling on to the Highway. I do my own shifting all through town and it has become second nature like I was shifting my 951. Thanks for trying it out.

Cliff 87 $ 4 Murf # 44
One thing that might stop many people from doing this is the stock "T" shift handle. It's a bit cumbersome in the hand. I have a Jager shift handle, and find it makes rowing the autobox more comfortable.
Old 02-14-2008 | 04:38 AM
  #34  
928ntslow's Avatar
928ntslow
Addict
Rennlist Member

 
Joined: Aug 2001
Posts: 4,172
Likes: 8
From: Portland, Oregon
Default

I disagree with you Bill. You cannot manually shift as well as the tranny will automatically if set properly. And it is not for only if you leave the lever in "D". You can set your cable tension and shift points on the tranny to shift at redline if you like. It takes some trial and error adjusting, but the final result is seamless and leaves both hands on the wheel. Anything but first will allow you to drop down a gear by the press of a momentary switch which will immediately drop a gear and rev out to the proper shift point you have set. No fumbling around (no matter how good you think you are) with buttons or making sure you don't shift too far up....or even into neutral or beyond. It takes a bit of thought to manually shift properly. No thought with hands on the wheel and concentration straight ahead of you with the momentary by-pass. Remember, this is a "kick-down" not a "kick up". The beauty as well, is even if you DO leave the lever in "D", you can still KD in any present gear to a lower one by just a toe tip...meaning if you are in "D" and the car is pulling in second, you can knock it down to first. I have seen the autos smoke the tires with a KD while cruising on the street. The KD comes in very useful when going straight, but really shows it's potential in the twisties. JMHO...strongly recommended
Old 02-14-2008 | 06:08 AM
  #35  
Garth S's Avatar
Garth S
Thread Starter
Rennlist Member
 
Joined: Oct 2003
Posts: 7,210
Likes: 16
From: Nova Scotia
Default

Originally Posted by 928ntslow
I disagree with you Bill. You cannot manually shift as well as the tranny will automatically if set properly. And it is not for only if you leave the lever in "D". You can set your cable tension and shift points on the tranny to shift at redline if you like. It takes some trial and error adjusting, but the final result is seamless and leaves both hands on the wheel. Anything but first will allow you to drop down a gear by the press of a momentary switch which will immediately drop a gear and rev out to the proper shift point you have set. No fumbling around (no matter how good you think you are) with buttons or making sure you don't shift too far up....or even into neutral or beyond. It takes a bit of thought to manually shift properly. No thought with hands on the wheel and concentration straight ahead of you with the momentary by-pass. Remember, this is a "kick-down" not a "kick up". The beauty as well, is even if you DO leave the lever in "D", you can still KD in any present gear to a lower one by just a toe tip...meaning if you are in "D" and the car is pulling in second, you can knock it down to first. I have seen the autos smoke the tires with a KD while cruising on the street. The KD comes in very useful when going straight, but really shows it's potential in the twisties. JMHO...strongly recommended

This was pretty much my experience with the S4 auto as well. Regardless of the bypass mod, fine tuning of the cables at the quadrant made a world of difference .... even though it is a bit time consuming. ( I set up one '88 for a guy that had never seen north of 4800 rpm - netting 6K shift points ).
With a switched bypass in place, one is not obliged to use it; however, when switched in, the more lively downshifting is the most obvious feature .... but the upshift can equally be prompted by a slight lift of the throttle.
Also, with the bypass switch engaged, I recall retaining full 'manual' control with the shifter .... specifically snicking down a gear in the braking zone and enjoying full engine braking identical to as if the switch was off.

Alas, now that the magnificant auto of the S4 is gone, I must row the 6-sp of the 4S .... ... so I trust these recollections are not favourably amplified by nostalgia.
Old 02-14-2008 | 08:51 AM
  #36  
John Speake's Avatar
John Speake
Rennlist Member
 
Joined: Feb 2002
Posts: 7,055
Likes: 38
From: Cambridge England
Default

Looking at the circuit, the KD switch applies battery volts to the terminals of the kick down relay. So this will not result in any current drain until the KD relay is triggered by rpm. I don't know what that rpm trigger point is.

So the gearbox solenoid will not be continously powered by having a permanent link.

Personally I think a foot operated momentary or on/off KD switch is the best option.
Old 02-14-2008 | 11:33 AM
  #37  
Alan's Avatar
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 13,435
Likes: 436
From: Phoenix AZ
Default

Originally Posted by John Speake
Looking at the circuit, the KD switch applies battery volts to the terminals of the kick down relay. So this will not result in any current drain until the KD relay is triggered by rpm. I don't know what that rpm trigger point is.

So the gearbox solenoid will not be continously powered by having a permanent link.

Personally I think a foot operated momentary or on/off KD switch is the best option.
John - I recently learned more about the kick down relay operation (even though I don't have one). It is not intuitive.

The relay is not activated by the switch (or a bypass installed instead). Instead it is activated variously over the years by engine RPM, throttle position, speed, dynamic throttle inputs).

The relay terminals are normally closed and the solenoid is activated directly by the kick down switch (or bypass) though these normally closed contacts. When the solenoid is activated the AT control pressure is lowered & the shift point speeds are raised.

The kick down relay is activated primarily by an engine RPM signal (at high RPM points - from dash) which causes the relay to turn off the solenoid - this is what causes the shift to happen - which itself causes the RPM to drop and reengages the solenoid to hold the next gear until it gets to high RPM again...

So bottom line is you will engage the solenoid almost full-time if your kick down is always activated/bypassed. It does not seem to be a major reliability factor since I haven't seen reports of solenoid failure and as far as I can see its just operating a pressure relief valve so is probably quite low power...

So in summary:

The kick down switch causes the trans to hold in gear to higher RPM/speed.

The relay momentarily breaking the connection causes the high RPM shifts to happen.


I do also think a (left) foot operated momentary switch is probably the best option to control this.

Alan

Last edited by Alan; 02-14-2008 at 12:21 PM.
Old 02-14-2008 | 01:03 PM
  #38  
John Speake's Avatar
John Speake
Rennlist Member
 
Joined: Feb 2002
Posts: 7,055
Likes: 38
From: Cambridge England
Default

Hello Alan
I didn't realise that the relay has normally closed contacts. What I said earlier should have more correctly stated "Looking at the circuit, the KD switch applies battery volts to the 12v side of the CONTACTS of the kick down relay".

So as I understand it, the KD relay may be opening its contacts at some predetermined rpm but until the KD switch is bypassed or normally activated then the KD relay can't activate the gearbox solenoid because there are no volts available to energise it (and then allow the relay to break those supply volts)

Do you agree ?
Old 02-14-2008 | 01:36 PM
  #39  
Alan's Avatar
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 13,435
Likes: 436
From: Phoenix AZ
Default

Yes - the KD relay is actually more of an "anti K-D" relay in most versions. Its job is only to disable the kick-down when the trans should shift or before a min speed has been reached. This is what is not intuitive at all about it - it works quite opposite to the switch.

Only in the GTS dynamic kick-down can the relay actually activate the solenoid itself. In that case it still retains the disable function - its just as if there is now also a parallel kick-down switch inside the relay. The schematics for the later relay do not show this extra contact set - but they must be there.

Alan
Old 02-14-2008 | 01:36 PM
  #40  
dr bob's Avatar
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
Joined: Oct 2001
Posts: 20,506
Likes: 549
From: Bend, Oregon
Default

Talking about my '89 S4 here...

I can induce first-gear starts with the lever in drive, by taking a quick stab at the pedal on launch. This can be really quick stab to 1/4 throttle then back off to normal launch pressure. That's with the TV cable three turns tight from original, so that there is virtually no slack in that cable. The shifting was a bit too lively for my LA in-town in-traffic driving conditions, so I gradually set that cable looser until I could navigate in the 20-60 range without the annoying downshifts. That's three turns loose from original position, and that's where the TV cable is set now. I'd rather just let the engine torque move me through traffic at that point. Downside is that one must use the gear lever to get reasonable performance in the twisties. So the goal for a KDB for me is to give me two completely separate personalities for the car. I'm not sure a simple switch will do the job. For me, the dream shift controller would look at throttle position, manifold pressure, current speed, and current engine RPM's, and from those make a decision on whether it wants to pick a lower gear. I'd have a simple selector that would give me the current three-turns-loose grandpa mode option, the sport mode based on inputs listed, or the full-on aggressive mode with the pedal switch jumpered full-time. Ideally that selection would be made at a three-position slider switch embedded in the front of a Jager-style gear selector ****, maybe with a push-button added for instant solenoid action on demand. The switches/button need to be down far enough on the shifter that they don't get disturbed accidentally, yet high enough to be engaged easily without hunting for them.

I also want to mention that unanticipated shifts in the middle of a corner can easily upset the car's handling. One of the reasons I like the current grandpa mode is that I can select a gear with the lever and be fairly sure that the car won't accidentally downshift in a corner unless I demand it with the lever.


I've been gathering bits for the prototype controller when I see them. I need to find a throttle position sensor that gives a variable resistance as the pedal moves. There are plenty that mount on 'murican car throttle bodies; I'd like one that just has a link to the pedal linkage under the dash, out of harm's way and easily accessible. I have a MAP sensor, and the tach and speedo signals are handy in the dash already.
Old 02-14-2008 | 01:43 PM
  #41  
Alan's Avatar
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 13,435
Likes: 436
From: Phoenix AZ
Default

Dr Bob - why not go with the GTS Dynamic Kickdown - did you dismiss this option?

That TPS includes an angular velocity sensor - so it can detect the quick throttle stab you mention...

It does not have continuously variable throttle data but it seems to work very well - you can of course still combine it with a KD override since the basic KD mode still works the same.

Seems it would meet much of your desired operation.

Alan
Old 02-14-2008 | 02:10 PM
  #42  
Bill Ball's Avatar
Bill Ball
Under the Lift
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 18,647
Likes: 49
From: Buckeye, AZ
Default

Originally Posted by 928ntslow
I disagree with you Bill. You cannot manually shift as well as the tranny will automatically if set properly. And it is not for only if you leave the lever in "D". You can set your cable tension and shift points on the tranny to shift at redline if you like. It takes some trial and error adjusting, but the final result is seamless and leaves both hands on the wheel. Anything but first will allow you to drop down a gear by the press of a momentary switch which will immediately drop a gear and rev out to the proper shift point you have set. No fumbling around (no matter how good you think you are) with buttons or making sure you don't shift too far up....or even into neutral or beyond. It takes a bit of thought to manually shift properly. No thought with hands on the wheel and concentration straight ahead of you with the momentary by-pass. Remember, this is a "kick-down" not a "kick up". The beauty as well, is even if you DO leave the lever in "D", you can still KD in any present gear to a lower one by just a toe tip...meaning if you are in "D" and the car is pulling in second, you can knock it down to first. I have seen the autos smoke the tires with a KD while cruising on the street. The KD comes in very useful when going straight, but really shows it's potential in the twisties. JMHO...strongly recommended
Yep, we definitely disagree. I find manually shifting the autobox to provide much more control, including any gear at any throttle opening and engine braking that won't happen with the bypass.
Old 02-14-2008 | 03:03 PM
  #43  
dr bob's Avatar
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
Joined: Oct 2001
Posts: 20,506
Likes: 549
From: Bend, Oregon
Default

Originally Posted by Alan
Dr Bob - why not go with the GTS Dynamic Kickdown - did you dismiss this option?

That TPS includes an angular velocity sensor - so it can detect the quick throttle stab you mention...

It does not have continuously variable throttle data but it seems to work very well - you can of course still combine it with a KD override since the basic KD mode still works the same.

Seems it would meet much of your desired operation.

Alan
Alan--

I do get the stab-to-kickdown action I want from a standing start, with what's in there now. How hard is it to get the GTS dynamic kickdown in my S4? I have been under the impression that this requires a valve-body change. Is there a simple fix?
Old 02-14-2008 | 03:15 PM
  #44  
Alan's Avatar
Alan
Electron Wrangler
Lifetime Rennlist
Member
 
Joined: Mar 2002
Posts: 13,435
Likes: 436
From: Phoenix AZ
Default

Dr Bob - new TPS & New KD relay and a bit of additional wiring - 1 new wire between the new TPS & the relay should get you exact GTS 94+ behaviour. Actually not that hard to do electrically (but you have to pull the intake to swap the TPS. Its a little more complex on 88 and older...

See https://rennlist.com/forums/928-forum/245964-dynamic-kickdown-conversion-and-powdercoating-project-finished.html

Alan

Last edited by Alan; 02-14-2008 at 04:06 PM.
Old 02-14-2008 | 11:27 PM
  #45  
928ntslow's Avatar
928ntslow
Addict
Rennlist Member

 
Joined: Aug 2001
Posts: 4,172
Likes: 8
From: Portland, Oregon
Default

including any gear at any throttle opening and engine braking that won't happen with the bypass.
You won't get any argument from me there. I may not have stated it, but I was not saying KD by-pass over manual shifting. I was just directing my thought to KD vs no KD. Using both manual shifting and the momentary switch really does allow for less need to sling the shifter up and down. When used in coordination with each other, there is less work and more/faster action.


Quick Reply: Infamous Kick-down Bypass - Quickie Trial



All times are GMT -3. The time now is 12:08 PM.