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Duel disk clutch job - What am I getting myself into?

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Old 05-19-2006, 04:11 PM
  #166  
hacker-pschorr
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Pizza Hut - Coors Light

Anyway,
New parts are in, clutch bled - no change.

I did notice something as I playing with the clutch in the garage. If I gingerly push in the clutch pedal, is when the problem happens. Might release, might not. If I forcefully push the pedal to the floor, it releases each and every time - so......back to the drawing board.

Last edited by hacker-pschorr; 05-19-2006 at 05:56 PM.
Old 05-19-2006, 04:31 PM
  #167  
AO
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Hmmmm..... that's odd. Your car is possessed! Contact RedUFO for an exorcism.
Old 05-19-2006, 05:00 PM
  #168  
Tom. M
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Have you looked at the connection of the clutch pedal to the body of the car. Remove the push rod and feel if maybe there is some binding up top where the hinge point of the clutch is. I've never heard of a clutch pedal going bad..but perhaps yours is binding in certain orientations?...

Just some more random thoughts..

Good Luck
Tom
89GT
Old 05-19-2006, 05:12 PM
  #169  
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Originally Posted by Andrew Olson
Hmmmm..... that's odd.
You're right, that is odd. He's from Wisconsin and he's drinking light beer.

I've heard of people having problems bleeding the clutch system before. Is there any way that a vacuum pump might be able to help get any trapped air out of the system and make the procedure potentially a little less frustrating?
Old 05-19-2006, 05:15 PM
  #170  
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This just insane Hacker. What the hell is going on with tha system? I think the clutch is afraid, very afriad of having the engine at full bore with the SC on thier. Its not showing up for work because of it.
Old 05-19-2006, 05:16 PM
  #171  
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Originally Posted by Hacker-Pschorr
Pizza Hut - Coors Light

Anyway,
New parts are in, clutch bled - no change.

I did notice something as I playing with the clutch in the garage. If I gingerly push in the clutch pedal, is when the problem happens. Might release, might not. If I forcefully push the pedal to the floor, it releases each and every time - so......back to the drawing board.
You mean the clutch disks are not returning to thier non-dragging position?

Do you not always shift with the pedal all t he way down?
Old 05-19-2006, 05:17 PM
  #172  
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And you bled the slave as desribed, as well as the master with taking out the rod, and letting some drip out?
Old 05-19-2006, 05:22 PM
  #173  
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That sounds like what mine did before it went to dragging slightly all the time (much worse for the first shift after startup). I just tested mine on jackstands and it works fine now although my pedal feels extremely light compared to how it used to feel. The opposite of my brake pedal which now seems to work.
Old 05-19-2006, 05:27 PM
  #174  
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So gently applying the clutch results in lack of hydraulic pressure (we think)

Hitting the pedal hard = pressure from the system.

Are you absolutely sure the mechanicals are good?
Old 05-19-2006, 05:57 PM
  #175  
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Nevermind, nothing has changed. Once driven a few miles, the clutch does not release at all, or very little

The above post where I was able to get the clutch to release by forcing down the pedal faster was in the garage with everything cool. After driving, it's 100% the same as it was before I replace the master / slave and lines.
Old 05-19-2006, 06:06 PM
  #176  
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Did you try the intermediate shaft from Jim? How about the abrasive paste between the shaft and the discs?
Old 05-19-2006, 06:09 PM
  #177  
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I have a new shaft & pilot bearing in the garage with the proper grease. Once my exhaust cools down a bit I'm going to pull my first 928 clutch.

Oh well, at least now I have swapped head gaskets on a 16V with the engine still in the car & master cylinder. Do I get some kind of 928 gold star or something?
Old 05-19-2006, 06:18 PM
  #178  
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The clutch isn't that hard. Just follow the WSM instructions for the bent wire shims and such. Be happy the 81 doesn't have the 79's headers.
Old 05-19-2006, 06:19 PM
  #179  
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Bent wire shims? Guess I need to dig out my WSM.
Old 05-20-2006, 12:10 AM
  #180  
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Originally Posted by Hacker-Pschorr
Do I get some kind of 928 gold star or something?



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