Shell reinforcing mod - Rally car prep
#1
Instructor
Thread Starter
Shell reinforcing mod - Rally car prep
Pictures speak louder ................... bearing in mind the severity of Irish bumps in the road , I decided some minor re-engineering of the junction between front chassis legs and the bulkhead were in order ..... note how the original design / manufacture does not join up the two parts "well" .............. obviously fine for normal road use , but .............
Original joint - nice strong rib vanishes
Triangulation of joint (leaves a nice dirt trap)
Final product - almost , now boxed in
Original joint - nice strong rib vanishes
Triangulation of joint (leaves a nice dirt trap)
Final product - almost , now boxed in
#2
Three Wheelin'
isn't a good engineered roll cage from front to rear towers taken all that extra abuse ?
Ok, i understand in rally cars , they weld continuous beads instead of the oem spot welds.
Ok, i understand in rally cars , they weld continuous beads instead of the oem spot welds.
#3
Instructor
Thread Starter
(PS seam welding would normally be in addition to the OEM spotwelding ..... but I guess that is what you meant - cheers)
#4
Three Wheelin'
now that is strange.... "not allowed" .
In a 928 it is that obvious to at least include the rear towers points.
I admit it is not easy to reach the front ones .
is a bridge allowed ?
In a 928 it is that obvious to at least include the rear towers points.
I admit it is not easy to reach the front ones .
is a bridge allowed ?
#5
Instructor
Thread Starter
Bridge ?? as in strut brace - is ok , but it has one anyway ..... steel would be stronger , but I don't see it as necessary. Look at rear design - rear shock towers are well supported in essence - by linking body shape.
#6
Three Wheelin'
we have a strut brace between the fenders... not the towers.
I welded extra supports from the 928MS brace to the towers sandwiched plates.
Could do that as i use Webers IDA48's .... don't know with oem inlet manifold.
I welded extra supports from the 928MS brace to the towers sandwiched plates.
Could do that as i use Webers IDA48's .... don't know with oem inlet manifold.
#7
Former Vendor
Most "ordinary" roll cages do not go to shock towers - infact in Historic Stage rallying , they are outlawed (not allowed) . Ref spotwelds , I have taken the view NOT to seam weld my shell , due to the sheer quantity and quality of Porsche original spot welding
(PS seam welding would normally be in addition to the OEM spotwelding ..... but I guess that is what you meant - cheers)
(PS seam welding would normally be in addition to the OEM spotwelding ..... but I guess that is what you meant - cheers)
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belgiumbarry (12-17-2021)
#9
Rennlist Member
Not allowed..is generally a containment of costs, and in some classes, not wanting to cut up the car beyond what's reasonable.
But FWIW...i would use heavier steel, and larger gussets to spread the load to a longer area of the shell.