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Input on heater core manual valve

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Old 09-05-2021, 03:07 PM
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merope
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Default Input on heater core manual valve

Hi All,

My recently purchased 86.5 928 has an interesting solution to a supposed design flaw of the 928. As far as I read, the vacuum operated valve, that shuts off the coolant from entering the heater core, is not that great, as it allows hot coolant to enter the core once the engine is shut off. This can lead to uncomfortable situations in the hot AZ heat where you get into a boiling hot car from the 110F heat outside, when you stop the car for a few minutes. The PO of the car solved this problem, by installing a manual valve on a heater hose, that replaces the short connection behind the engine with a long loop. I'll be honest, I hate how it looks and I have never tried to open the valve, so I don't even know if it works. I have seen the car running slightly hot also and I am questioning whether this hack may be responsible.

So, what are expert thoughts here: 1) Is this actually an issue that needs solving? If so, I'd rather have a normally closed electronic valve that can be opened with a powered switch. 2) If not, should I convert back to OEM? 3) Could this cause the car to run slightly hot? Any other thoughts or input are welcome. I haven't seen this anywhere else on other 928s, then again, most of you live in colder areas.

Thanks for your help!


Old 09-05-2021, 03:10 PM
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Speedtoys
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Originally Posted by merope
Hi All,

My recently purchased 86.5 928 has an interesting solution to a supposed design flaw of the 928. As far as I read, the vacuum operated valve, that shuts off the coolant from entering the heater core, is not that great, as it allows hot coolant to enter the core once the engine is shut off. This can lead to uncomfortable situations in the hot AZ heat where you get into a boiling hot car from the 110F heat outside, when you stop the car for a few minutes. The PO of the car solved this problem, by installing a manual valve on a heater hose, that replaces the short connection behind the engine with a long loop. I'll be honest, I hate how it looks and I have never tried to open the valve, so I don't even know if it works. I have seen the car running slightly hot also and I am questioning whether this hack may be responsible.

So, what are expert thoughts here: 1) Is this actually an issue that needs solving? If so, I'd rather have a normally closed electronic valve that can be opened with a powered switch. 2) If not, should I convert back to OEM? 3) Could this cause the car to run slightly hot? Any other thoughts or input are welcome. I haven't seen this anywhere else on other 928s, then again, most of you live in colder areas.

Thanks for your help!


Ehh...you CAN get a better valve.

I like whats going on here...

https://928motorsports.com/parts/heatervalve.php

I bought one, but have not installed it yet.
Old 09-05-2021, 03:20 PM
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merope
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I may be wrong, but this does not seem to address the original issue of the design flaw. It is also vacuum operated and therefore floods the core with hot coolant after engine shut off.
Old 09-05-2021, 04:00 PM
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All one has to do with the stock valve is disconnect the actuation arm and manually close the valve and if one wants a little more security wire the arm closed. Then if one wants the valve operational simply reconnect the arm.

On the other hand I never use the heater so I simply bypass the heater matrix and leave the valve closed. That way there is no chance of coolant stagnating in the heater core and causing corrosion related damage- not that is likely to happen.
Old 09-05-2021, 04:12 PM
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Originally Posted by FredR
All one has to do with the stock valve is disconnect the actuation arm and manually close the valve and if one wants a little more security wire the arm closed. Then if one wants the valve operational simply reconnect the arm.

On the other hand I never use the heater so I simply bypass the heater matrix and leave the valve closed. That way there is no chance of coolant stagnating in the heater core and causing corrosion related damage- not that is likely to happen.
That's interesting. Unlikely I will use the heater also. Since this solution loops above the engine I do have worries of bubbles being in it. With your method, one would need to remove the air box each time they wish to open the valve. That does not sound convenient. That's why I thought a normally closed and electronically operated valve would be good.
Old 09-05-2021, 09:40 PM
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Originally Posted by merope
I may be wrong, but this does not seem to address the original issue of the design flaw. It is also vacuum operated and therefore floods the core with hot coolant after engine shut off.

Why, is there a vacuum in the core with the valve closed that hot water rushes into?
Old 09-05-2021, 09:41 PM
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Originally Posted by FredR
All one has to do with the stock valve is disconnect the actuation arm and manually close the valve and if one wants a little more security wire the arm closed. Then if one wants the valve operational simply reconnect the arm.

On the other hand I never use the heater so I simply bypass the heater matrix and leave the valve closed. That way there is no chance of coolant stagnating in the heater core and causing corrosion related damage- not that is likely to happen.
The valve fails internally, wiring it shut..isnt resolving that issue and water still flows.
Old 09-05-2021, 10:00 PM
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Originally Posted by Speedtoys
Why, is there a vacuum in the core with the valve closed that hot water rushes into?
My understanding about the way the valve works, is that it is normally open and that the vacuum keeps it shut. Once the engine shuts, no more vacuum, allowing hot water to enter the core. Is this wrong?
Old 09-05-2021, 10:01 PM
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Originally Posted by merope
My understanding about the way the valve works, is that it is normally open and that the vacuum keeps it shut. Once the engine shuts, no more vacuum, allowing hot water to enter the core. Is this wrong?

Ya...but engine off, no pump to put it there...right?

There's already water..in the core from the other side of the system.
Old 09-05-2021, 10:02 PM
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Originally Posted by Speedtoys
Ya...but engine off, no pump to put it there...right?

There's already water..in the core from the other side of the system.
There is no cold water trap in the 928 system. It will automatically flow there. Convection from a lower to higher place.

Last edited by merope; 09-05-2021 at 10:03 PM.
Old 09-05-2021, 10:08 PM
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I found this write-up. Slightly more elegant. I still think a normally closed valve would have been way easier. Especially one that is not vacuum operated.

https://members.rennlist.com/captear...rvalvemod.html
Old 09-05-2021, 10:46 PM
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Originally Posted by merope
I found this write-up. Slightly more elegant. I still think a normally closed valve would have been way easier. Especially one that is not vacuum operated.

https://members.rennlist.com/captear...rvalvemod.html

The failure mode still lets you see the road on a winter day...the defroster.

So it works fine...other than that, its what maintenance is..if it breaks, fix it.
Old 09-05-2021, 10:48 PM
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Originally Posted by merope
There is no cold water trap in the 928 system. It will automatically flow there. Convection from a lower to higher place.
I don't think it works like that...I mean, in a simple vessel it does..but the heater core system isn't that.

Conduction at best..with the HC behind a warm firewall..its gunna heat up anyway.

The valve is the least of the issues.
Old 09-05-2021, 10:57 PM
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If it is a design flaw, maintenance won't fix it.

I actually don't know how big of an issue it is. I could test it by opening my manual valve. But there seems to be quite a lot of talk and write-ups about it, so it is likely not an exact non-issue for people who live in places where the temps go up to 110-120. See here, for example:

https://jenniskens.livedsl.nl/Techni...4/MyTip431.htm
Old 09-05-2021, 11:00 PM
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Originally Posted by merope
If it is a design flaw, maintenance won't fix it.

I actually don't know how big of an issue it is. I could test it by opening my manual valve. But there seems to be quite a lot of talk and write-ups about it, so it is likely not an exact non-issue for people who live in places where the temps go up to 110-120. See here, for example:

https://jenniskens.livedsl.nl/Techni...4/MyTip431.htm

Whats the flaw? If the system fails the car is still usable in climates that depend on the defroster. It would be dangerous to operate otherwise.

If the valve fails, replace it..with OE or a better one.

If the vacuum system is broken...fix it.


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