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Old Aug 16, 2020 | 08:58 AM
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Ok, so I am loving my red 85. Truly the best color for a 928. It runs like a rocket, now that all work is done under the hood, and I've sorted out a lot of niggly issues. I've been driving it most days to work, and I love it. One thing that is driving me crazy though is the handling. It handles like a 1970 Chevelle with leaf springs! One thing done was to replace the steering rack with a rebuilt unit, and the tie rod ends too.

Those that have driven with me know I like to cruise at the higher end of the spectrum. Going through the twisties has become a palm sweating challenge. At 80 mph plus, it does not feel very Porsche-like. I bought new shocks, and they are not installed yet. The shocks and springs are original, and the car has 76K miles on it. But here's the rub - I don't recall it handling like this before replacing the steering rack with the rebuilt unit. Could it be a simple tie rod end adjustment out of whack? The steering feels floaty and uncertain.
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Old Aug 16, 2020 | 09:12 AM
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Ed, my GT when I got it with only 25000 miles had the rear shocks bouncing me up and down. Replaced them and all was good. After shock replacement see if that helped. Mileage and time takes its toll on shocks.
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Old Aug 16, 2020 | 09:22 AM
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Ed,

If you have had the rack out and fitted a rebuilt unit hopefully you fitted new tie rod assemblies [inner and out] and then had the alignment checked- if not just do it- Roger offers a good deal on such. To get the car handling as you describe takes some doing but...? Too little toe-in makes the car feel twitchy.

Get the car on a Hunter laser alignment rig and get a sensible alignment. If there is anything out in the steering components the Hunter should expose it other than duff dampers of course. Tyres play a role as do tyre pressures but then I am sure you are fully aware of the possibilities. Your dampers owe you nothing and if you have new units why not fit them before forking out for the cost of the alignment? Your springs may have sagged a little but I doubt that would explain your "condition".

Measurement is your friend!
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Old Aug 16, 2020 | 09:31 AM
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Alignment....
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Old Aug 16, 2020 | 10:16 AM
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^^^^^^^^^^^
Ed have the shocks fitted and a "good" alignment done.
How did they align the tie rods to the rack - marked the number of threads?
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Old Aug 16, 2020 | 11:59 AM
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Rebuilt rack and tie rod ends courtesy of Roger already installed with proper alignment. So alignment not the issue. Wondering if adjustment of the tie rod ends was off? New shocks front and rear, with bump stops, will go in soon.
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Old Aug 16, 2020 | 12:10 PM
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Ok, absolutely 'Captain Obvious' question, but I've learned the hard way that these can be necessary.

Rack bushings? Are they new? I would think you are smart enough to do that, but it isn't mentioned.

Is the rack tight? Again, you I'm pretty sure you are smart enough to double check that, but...
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Old Aug 16, 2020 | 05:53 PM
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Thanks Joe and a good question. I didn't do the install, but my indy did. I plan to get it back in there, with the new shocks to be added too. I did not buy rack bushings separately from Roger. I just got a rebiult rack, new boots and tie rod ends. Are the bushings part of the rebuilt rack? (Also, I am not that smart - still learning every day on these cars and this forum).
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Old Aug 16, 2020 | 06:43 PM
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Originally Posted by ROG100
^^^^^^^^^^^
Ed have the shocks fitted and a "good" alignment done.
How did they align the tie rods to the rack - marked the number of threads?
If you center the rack no need to do it the hard way and count threads. Ground down a bolt to a soft point and keep it in your glovebox.
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Old Aug 16, 2020 | 07:10 PM
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Originally Posted by linderpat
Thanks Joe and a good question. I didn't do the install, but my indy did. I plan to get it back in there, with the new shocks to be added too. I did not buy rack bushings separately from Roger. I just got a rebiult rack, new boots and tie rod ends. Are the bushings part of the rebuilt rack? (Also, I am not that smart - still learning every day on these cars and this forum).
Glad to see you took it the way it was intended.

No clue if new bushings come with the new rack.

I would think the easiest way to see if the rack is not tight is to look under the car while someone else cranks the wheel back & forth. (car not moving, of course).
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Old Aug 16, 2020 | 10:16 PM
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Was the alignment done by a shop that understood 928"s ??

If the car was lifted, then it is necessary to "settle it" back to the original ride height before doing alignment settings.
If the alignment was done at incorrect ride height, then you will have much toe-out.
Easy to ballpark check in your driveway with a tape measure.
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Old Aug 16, 2020 | 11:45 PM
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Originally Posted by GUMBALL
Was the alignment done by a shop that understood 928"s ??

....
Yes. Very trusted indy. Knows 928's very well. Was a certified dealer Porsche mechanic back in the day, and worked on 928's in "real" time. One of two that I'd let touch my car locally.
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Old Aug 17, 2020 | 10:05 AM
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What size tires are you running, and what are the pressures?
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Old Aug 17, 2020 | 01:11 PM
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Hi Ed - racks from Mark have new bushings, but dont know about Roger's. Definitely a must if you are putting in a new rack. Worn bushings will allow the rack to move around/up and down, causing the toe to float and thats what your description sounds like. Easy for you or your indy to see if the rack has new bushings. Another thing that I just experienced was a problem with a rebuilt rack that had a spool valve problem, causing variable turning effort (high in one direction, rapid increase in effort when turning), no center feel and some other weird ****. You can probably rule this out if the steering feel seems right as compared to your other 928s from your present and past. And finally, could the toe be off a bit or has the inner tie rod end loosened (assume you replaced inners and outers - if not, check your inners)? And finally, as mentioned, make sure the rack was centered when it was aligned. Let us know what you find when you figure it out.
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Old Aug 17, 2020 | 01:38 PM
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All my racks come with new delrin rack bushes.
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