Broken 5spd
#1
Rennlist Member
Thread Starter
Broken 5spd
Some of you may have been following along on some recent threads I started on my first track day, where it was recommended that I change my '88 5spd transmission fluid to STA gear oil to help with some notchyness I was feeling at the track. I decided to start a new thread to document what I found when I drained my transmission case. It's not clear when the spring broke but my day at the track likely caused that piece to roll around and get chewed up.
I found that my centering spring tip had broken off and the centering spring had failed into the bottom of the transmission and took some piece of the transmission gears with it.
Here is the rear drain plug. Some metal but not too bad.
Here is the metal I pulled from the front drain plug and you will not the transmission gear tooth
Here you can see the bottom of the centering spring. You can just make out the part number and the shredding of the metal from the transmission gears.
I was able to fish out the tongue of the centering spring.
This is a huge bummer. But fortunately Colin Jensan has come to the rescue. He has a spare transmission and we are in discussions on how best to get it into my car again. Stay tuned for more details on this.
I found that my centering spring tip had broken off and the centering spring had failed into the bottom of the transmission and took some piece of the transmission gears with it.
Here is the rear drain plug. Some metal but not too bad.
Here is the metal I pulled from the front drain plug and you will not the transmission gear tooth
Here you can see the bottom of the centering spring. You can just make out the part number and the shredding of the metal from the transmission gears.
I was able to fish out the tongue of the centering spring.
This is a huge bummer. But fortunately Colin Jensan has come to the rescue. He has a spare transmission and we are in discussions on how best to get it into my car again. Stay tuned for more details on this.
#2
Burning Brakes
Hmm... Yes, that is disappointing, and it is ashame that this happened. I can't imagine though that it has anything do to with the type of transmission fluid you were using.
It highlights something that had not been 100% on my radar screen, and I thank you for bringing it to the table:
What is the proper thing to do, when one suddenly notices that the centering spring has broken?
Did you notice this during the track day? Or did it happen much earlier?
It highlights something that had not been 100% on my radar screen, and I thank you for bringing it to the table:
What is the proper thing to do, when one suddenly notices that the centering spring has broken?
Did you notice this during the track day? Or did it happen much earlier?
#3
Rennlist Member
Thread Starter
not centered for ages
I also realize that the technician at the dealer was not knowledgable enough to understand what had happened and what was going to eventually happen with the centering spring. At the time I didnt know how to make big repairs on my car so the dealer seemed to be the best local option since we dont really have 928 shops here anymore. I now realize they didn't know and there was not factory guidance to inform them either.
#4
Rennlist Member
Very sorry to hear this.
#5
Rennlist Member
Thread Starter
A new hope
After speaking with Colin Jensan, we decided it would be best if I bring my 928 to him and we can swap out the transmission. Great no problem, I'll just call AAA and have it flatbedded. Wait, what?! It's 350miles?
Hmm, time for a new plan.... Colin suggest I strap a magnet onto the tranny to hold the internal debris in place and drive it on up. Sounds like a crazy idea right? Check it out.... A little google searching helped me discover an industrial magnet supplier pretty close to my house. The helped me source a STRONG magnet that has the strength to pull through the case and it really worked! I positioned what was left of the munched spring such that it had plenty of clearance from the gears above, and per Colin's suggestion I strapped it down and filled the case with some basic 75/90 gear oil ready for the trip.
I am planning of heading up on Thursday if I can get the parts I need. Namely the top cover gasket and possibly some trans mounts.
Hmm, time for a new plan.... Colin suggest I strap a magnet onto the tranny to hold the internal debris in place and drive it on up. Sounds like a crazy idea right? Check it out.... A little google searching helped me discover an industrial magnet supplier pretty close to my house. The helped me source a STRONG magnet that has the strength to pull through the case and it really worked! I positioned what was left of the munched spring such that it had plenty of clearance from the gears above, and per Colin's suggestion I strapped it down and filled the case with some basic 75/90 gear oil ready for the trip.
I am planning of heading up on Thursday if I can get the parts I need. Namely the top cover gasket and possibly some trans mounts.
#7
Three Wheelin'
haha, brave plan ! good luck.
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#8
Burning Brakes
Nice one Michael.
This reminds me of a time years ago when I was hillclimbing and another driver had his valve spring break just before his last run. Solution? Just tie it up with string to be able to make the run up the hill. Necessity truly is the mother of invention..
D
This reminds me of a time years ago when I was hillclimbing and another driver had his valve spring break just before his last run. Solution? Just tie it up with string to be able to make the run up the hill. Necessity truly is the mother of invention..
D
#9
Rennlist Member
#10
RL Community Team
Rennlist Member
Rennlist Member
Bad news but the plan is awesome and courageous. As long as it makes it with some forward gears remaining, that's all that matters. Good luck!
#11
Archive Gatekeeper
Rennlist Member
Rennlist Member
If the 1st and 2nd gear sets are still intact and not toothless at the end of your journey I'd be interested in buying them from you.
#12
Rennlist Member
Thread Starter
#13
Chronic Tool Dropper
Lifetime Rennlist
Member
Lifetime Rennlist
Member
Mike --
Give serious thought to the idea that the damage was done well before your latest track day, maybe as far back as when the centering spring let go. More than a few gearboxes have had many thousands of miles added after a stray bit of steel knocked the corner of a tooth into the sump area. At this point there's no easy way to find out. One you and Colin have a look at the cleaned pieces, you'll make an educated guess on what caused the breakage. Look at the fractured face for metallurgical issues, and the gear faces for evidence of the metal spring passing through.
5-Speed owners might do well to replace the centering spring as a PM effort before the old one lets go. My feeble memory has a couple of our inventor-engineers with improved versions of the spring available.
Give serious thought to the idea that the damage was done well before your latest track day, maybe as far back as when the centering spring let go. More than a few gearboxes have had many thousands of miles added after a stray bit of steel knocked the corner of a tooth into the sump area. At this point there's no easy way to find out. One you and Colin have a look at the cleaned pieces, you'll make an educated guess on what caused the breakage. Look at the fractured face for metallurgical issues, and the gear faces for evidence of the metal spring passing through.
5-Speed owners might do well to replace the centering spring as a PM effort before the old one lets go. My feeble memory has a couple of our inventor-engineers with improved versions of the spring available.
#14
Rennlist Member
Thread Starter
Improved centering spring
https://rennlist.com/forums/928-foru...g-install.html
My plan is to have that upgraded piece added to the replacement transmission before we install it.
I