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Driveline Noise

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Old 02-13-2019, 09:45 PM
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Kevin in Atlanta
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Default Driveline Noise - Solved.

1987 S4 5 speed TT with super bearings pinned (Mike Simmard's work). (Not super bearing!)

Noise is more of a whoosh. Not a rattle. Sounds like it's coming from the PS floor.

Noise started after a local shop swapped a '89 in for the '87 transmission. TOB, pilot bearing and guide tube all replaced before the swap and there was no noise then.

Noise presents itself at a stand still while clutch pedal is released and disappears when clutch is depressed - classic TOB, right?

Rolling downhill with car in gear, clutch pedal released or not, the sound is present. TT, right?

Trying figure out if in the process of doing the swap the shop did something unexpected or is there a problem with the donor '89 transmission.

Ideas?

Last edited by Kevin in Atlanta; 02-17-2019 at 03:45 PM. Reason: Not Costantine's Super Bearings!
Old 02-14-2019, 12:06 AM
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Mrmerlin
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hopefully they didnt bend the driveshaft,
this can easily happen when the weight of the transaxle rests on the input shaft to driveshaft
Old 02-14-2019, 01:12 AM
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granprixweiss928
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or bad input bearing on the trans ?
Old 02-14-2019, 11:08 AM
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Kevin in Atlanta
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More data: I can modulate the sound louder with the clutch out while pulling the gear shift up. This car has a Mike Simmard shifter that eliminates the front ball cup like Han's.

I need to take a look at the shifter.
Old 02-14-2019, 11:48 AM
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Petza914
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Any chance they changed the transmission mounts at the same time and used a semi solid or solid version? That would transmit this type of noise to the car with the clutch pedal released and it would go away when the clutch pedal is depressed.
Old 02-14-2019, 12:42 PM
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Kevin in Atlanta
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Originally Posted by Petza914
Any chance they changed the transmission mounts at the same time and used a semi solid or solid version? That would transmit this type of noise to the car with the clutch pedal released and it would go away when the clutch pedal is depressed.
No, although that makes me wonder. I need to look at them.
Old 02-14-2019, 05:19 PM
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Kevin in Atlanta
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Here's what it sounds like. When the clutch is depressed - silence.

Old 02-15-2019, 01:44 PM
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GregBBRD
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What is all that hardware inserted in the very back of the torque tube, right at the transmission?

There's certainly no bearing that far back and even the frequency absorber should be further forward.
Old 02-15-2019, 03:23 PM
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Kevin in Atlanta
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Mike Simmard pinned the super clamps is what I was told.
Old 02-16-2019, 09:11 AM
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Mrmerlin
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pull the rear rubber plug out and see if the pinch collar is rubbing
Old 02-16-2019, 10:39 AM
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Kevin in Atlanta
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Originally Posted by Mrmerlin
pull the rear rubber plug out and see if the pinch collar is rubbing
Will do.
Old 02-17-2019, 03:06 PM
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Kevin in Atlanta
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Default Stan is my hero!

Stan, you were right to ask me to look at the rear coupler.

Here's a picture of the rear bearing. Clearly the inner portion has moved rearward.

I'm going to guess that my shop stood the TT on it's end. And I'm sure that's NOT Constantine's Super bearing. (Just got off the phone with him)


Last edited by Kevin in Atlanta; 02-17-2019 at 03:46 PM.
Old 02-17-2019, 06:51 PM
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SeanR
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I laughed when I saw the bolts added to the tube. No way in hell are those in the right place.
Old 02-17-2019, 07:23 PM
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Kevin in Atlanta
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Originally Posted by SeanR
I laughed when I saw the bolts added to the tube. No way in hell are those in the right place.
If I made you laugh my day is complete. :-)

I was able to push the bearing forward a bit with no change, so I assume the other bearings suffered the same movement.

I know where the TT came from and who reportedly did the work. I think it would have been fine except for the standing the TT on the forward end.

I have a couple to manual TT's and I'll drop one of them of with Constantine shortly.
Old 02-17-2019, 08:12 PM
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SeanR
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Originally Posted by Kevin in Atlanta
If I made you laugh my day is complete. :-)

I was able to push the bearing forward a bit with no change, so I assume the other bearings suffered the same movement.

I know where the TT came from and who reportedly did the work. I think it would have been fine except for the standing the TT on the forward end.

I have a couple to manual TT's and I'll drop one of them of with Constantine shortly.
Tell him I said hello and his latest shipment has made my customer a very happy man.


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