EGTs
#1
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EGTs
Surfing..reading..etc...
http://www.thedodgegarage.com/turbo_shortblock.html
A popular question I'm often asked is how much boost/hp can I safely run with factory cast or Mahle cast pistons? Quite frankly it's not how much boost is the determining factor but how much detonation! I have made well over 300 hp with cast pistons with boost pressures over 30 psi... If you run into even minor detonation at those power levels however.. you are the proud owner of a set of ashtrays.
Not even the best forged pistons will survive if you ignore your EGT gauge.
Piston Coatings-
(Dave St. Louis's Turbo III pistons)
There are a variety of skirt and top coatings for pistons- The Teflon coatings on the skirts reduce wall friction, coatings on the underside help shed oil and ceramic coatings on the top help reflect heat back into the combustion chamber and help protect the piston in case of excessive EGT temperatures.
Note: A noted engine builder has warned me that coatings on the top of the piston may protect the piston but will reflect more heat back into the engine making it more prone to detonation.
.
I found the little "NOTE" above intresting as i was thinking the same thing about the coatings.
Lots of good reading out there on other SC or TURBO sights...
Where did you guys get your EGT gauges? Its probably overkill for what im doing but i like the gismo factor involved. With my motor on the stand i can see the bolts that seal the access points on each exhaust port. I can even the see the small whole were a sensor/probe would protude. During critical phases of flight i watch EGTs as part of my job...would be kind of trick to have a set neatly installed in view some where on my car.
http://www.horsepowerfreaks.com/def...categorycd=GEGT
I have images of 8 vertical tape displays on the screen bobbing up and down as i blip the throttle
regular gauge...
This WOULD BE TOOO COOOL FOR SCHOOL!..only 6cyl in this pic..get dual 4cyl set up...a wee bit pricy though...just a bit $1660.00 for a 4cyl set up with memory, so over 3 grand!
This is for a twin engine 4cyl..obviously 8 total..and its cheaper! 2700 bucks!
I better quit now or i will be raiding a parts bin at work....
What would be considered the MAX operating EGT on these motors?
http://www.thedodgegarage.com/turbo_shortblock.html
A popular question I'm often asked is how much boost/hp can I safely run with factory cast or Mahle cast pistons? Quite frankly it's not how much boost is the determining factor but how much detonation! I have made well over 300 hp with cast pistons with boost pressures over 30 psi... If you run into even minor detonation at those power levels however.. you are the proud owner of a set of ashtrays.
Not even the best forged pistons will survive if you ignore your EGT gauge.
Piston Coatings-
(Dave St. Louis's Turbo III pistons)
There are a variety of skirt and top coatings for pistons- The Teflon coatings on the skirts reduce wall friction, coatings on the underside help shed oil and ceramic coatings on the top help reflect heat back into the combustion chamber and help protect the piston in case of excessive EGT temperatures.
Note: A noted engine builder has warned me that coatings on the top of the piston may protect the piston but will reflect more heat back into the engine making it more prone to detonation.
.
I found the little "NOTE" above intresting as i was thinking the same thing about the coatings.
Lots of good reading out there on other SC or TURBO sights...
Where did you guys get your EGT gauges? Its probably overkill for what im doing but i like the gismo factor involved. With my motor on the stand i can see the bolts that seal the access points on each exhaust port. I can even the see the small whole were a sensor/probe would protude. During critical phases of flight i watch EGTs as part of my job...would be kind of trick to have a set neatly installed in view some where on my car.
http://www.horsepowerfreaks.com/def...categorycd=GEGT
I have images of 8 vertical tape displays on the screen bobbing up and down as i blip the throttle
regular gauge...
This WOULD BE TOOO COOOL FOR SCHOOL!..only 6cyl in this pic..get dual 4cyl set up...a wee bit pricy though...just a bit $1660.00 for a 4cyl set up with memory, so over 3 grand!
This is for a twin engine 4cyl..obviously 8 total..and its cheaper! 2700 bucks!
I better quit now or i will be raiding a parts bin at work....
What would be considered the MAX operating EGT on these motors?
Last edited by Tony; 01-11-2004 at 02:05 AM.
#4
Tony,
You can get a pyrometer (EGT gauge) for a semi parts store. I've heard that Isspro is a good one. around $200.Here's a link Check out the Turbocator.
Andy K
You can get a pyrometer (EGT gauge) for a semi parts store. I've heard that Isspro is a good one. around $200.Here's a link Check out the Turbocator.
Andy K
#5
Tony,
Many years ago (15+) I used a pyrometer on my 4 cyl race car to monitor Exhaust gas temps. I put the thermocouples into the two center cylinders header pipes. The system worked great allowing me to tune properly and stay away from detonation.
I would think by now there should be the capability to have more flexibility as to configuration of the setup. I would contact these people. They were great to deal with and very helpful for me:
ISSPRO, Inc.
2515 NE Riverside Way
P.O. Box 11177
Portland, Oregon 97211
(888)-4-ISSPRO (888) 447-7776
Fax (503) 249-2999
E-Mailinfo@isspro.com
no affiliation, etc.
Good luck
JF
Many years ago (15+) I used a pyrometer on my 4 cyl race car to monitor Exhaust gas temps. I put the thermocouples into the two center cylinders header pipes. The system worked great allowing me to tune properly and stay away from detonation.
I would think by now there should be the capability to have more flexibility as to configuration of the setup. I would contact these people. They were great to deal with and very helpful for me:
ISSPRO, Inc.
2515 NE Riverside Way
P.O. Box 11177
Portland, Oregon 97211
(888)-4-ISSPRO (888) 447-7776
Fax (503) 249-2999
E-Mailinfo@isspro.com
no affiliation, etc.
Good luck
JF
#6
In Tony's Quote:
Note: A noted engine builder has warned me that coatings on the top of the piston may protect the piston but will reflect more heat back into the engine making it more prone to detonation.
Note: A noted engine builder has warned me that coatings on the top of the piston may protect the piston but will reflect more heat back into the engine making it more prone to detonation.
All right, here’s what Corky has to say, page 237-238:
“With ceramic barriers, charge temperatures will rise slightly as a consequence of less heat entering the piston. Bear in mind that charge heat is the cause of detonation. The rush to ceramic coat everything that sees fire in the engine is, in this writer’s opinion, a bit premature(..as of 2001). Keeping heat out of the piston is generally desirable. Conduction heat out of the chamber is equally desirable. I feel quite capable of arguing either side eloquently.
"Two things are clear: First, if the detonation characteristics of the combustion chamber can stand more heat left in the chamber by ceramic coatings, then raise the compression ratio in addition to the ceramic coating, or increase the boost to take advantage of the added margin of safety. Second, when Formula 1 engines use ceramic coatings and we are permitted to know that, we should , too. Until then, ceramic coat the exhaust port from the valve to the manifold face and get on with other details.”
Since ‘Supercharged’ was written in 2001, there should be more in depth pros and cons available regarding this topic.
#7
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I actaully like the "pro-flo" above. Has 4 in one gauge. Get 2 and you have all 8 cyls covered. Gadgetry I know.... I guess if im going to do it id rather have all 8 monitored for the giggles of it. With only one EGT in each header you wouldnt have any idea of what an individual cylinder is doing. May be handy for trouble shooting at some point....like finding if you have a lean running cylinder at the end of a fuel rail ..or a faulty plug etc etc
A thing to watch for in these things is there reaction time to temp change. I know the ones you can get for snowmobiles are for all purposes Instant.
Anyway..i have to get a good Ipod device with a FM tuner so i can ditch my radio first. I pod goes in the tape storage/center console...and the guage setup goes were the radio was. Just window shopping with ideas at this point...besides im frying other fish right now.
A thing to watch for in these things is there reaction time to temp change. I know the ones you can get for snowmobiles are for all purposes Instant.
Anyway..i have to get a good Ipod device with a FM tuner so i can ditch my radio first. I pod goes in the tape storage/center console...and the guage setup goes were the radio was. Just window shopping with ideas at this point...besides im frying other fish right now.
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#11
Marc-
My dad [Nuclear engineer] always had Fluke multimeters floating around the house. Incredible quality...
What did your EGT's actualy run? Do you know what unmodified EGT's typically show? From my days flying Piper Seminoles and Arrows with Lycoming 6.0 liter engines, I can remember their EGT's. In fact, the pilots manual states that one should lean the engine out to peak EGT while enroute.....
I really wish I had a mixture **** in my 928!
Normy!
'85 S2 and 5 speeds~
My dad [Nuclear engineer] always had Fluke multimeters floating around the house. Incredible quality...
What did your EGT's actualy run? Do you know what unmodified EGT's typically show? From my days flying Piper Seminoles and Arrows with Lycoming 6.0 liter engines, I can remember their EGT's. In fact, the pilots manual states that one should lean the engine out to peak EGT while enroute.....
I really wish I had a mixture **** in my 928!
Normy!
'85 S2 and 5 speeds~
#12
Hi,
the following information on Pyrometers - EGT readers - may be of some interest to you
1 - I use the ISSPRO Pyrometers in all of my 500hp heavy trucks and have done so for about 10 or so years. They have been completely reliable over many millions of miles and not one component has ever needed replacement
2 - Getting "Professional" Drivers to understand them and then to use them correctly is one of life's challenges!
3 - I have used them for many years to determine optimum inlet and exhaust tracts in HDD engines and in measuring various characteristics in engine development.
Now of course they can be looped into the ECU and also read via a laptop
or the data can be part of a retained onboard database
4 - They can be used as part of a "warning", "rampdown", "shutdown" system of engine protection when combined with other sensors
5 - They can be a real aid in engine diagnostics - in a variety of ways
6 - Modern Euro heavy diesels are now combining them into ECU's as part of optimum gear/road speed/load computations and signalling ( and enabling ) gearshift points - especially in new automatic electro-airshift manual transmissions
7 - The highest temps we have recorded are 425C ( continuous long climbs and @ 100 000>lbs ) - the highest permissible ( in my HD diesel engine "family" ) is 575C>. Mostly they reactic quickly to engine load changes
8 - The pictures of pistons on here and the top ring's positioning prompts this;
a) New piston designs in HD diesels now have top rings installed very close to the piston crown for emission management. This design reduces the "dead" volume above the top ring. The oil jet cooling of the undercrown of the piston has now become very important. Like on the S4?
( This alone puts significantly more stress on the engine's lubricant )
b) At the same time EGR in new NA heavy diesels has required new lubricant specifications to cope with the very high lubricant temperatures in this area due to the oil film being closer to the combustion process
c) Certain lubricant's ash levels can cause problems in this design
d) A higher film strength is required at the very high temperatures generated at 150C>
Proving too no doubt that a wise choice of lubricant is needed when racing our cars
Regards
the following information on Pyrometers - EGT readers - may be of some interest to you
1 - I use the ISSPRO Pyrometers in all of my 500hp heavy trucks and have done so for about 10 or so years. They have been completely reliable over many millions of miles and not one component has ever needed replacement
2 - Getting "Professional" Drivers to understand them and then to use them correctly is one of life's challenges!
3 - I have used them for many years to determine optimum inlet and exhaust tracts in HDD engines and in measuring various characteristics in engine development.
Now of course they can be looped into the ECU and also read via a laptop
or the data can be part of a retained onboard database
4 - They can be used as part of a "warning", "rampdown", "shutdown" system of engine protection when combined with other sensors
5 - They can be a real aid in engine diagnostics - in a variety of ways
6 - Modern Euro heavy diesels are now combining them into ECU's as part of optimum gear/road speed/load computations and signalling ( and enabling ) gearshift points - especially in new automatic electro-airshift manual transmissions
7 - The highest temps we have recorded are 425C ( continuous long climbs and @ 100 000>lbs ) - the highest permissible ( in my HD diesel engine "family" ) is 575C>. Mostly they reactic quickly to engine load changes
8 - The pictures of pistons on here and the top ring's positioning prompts this;
a) New piston designs in HD diesels now have top rings installed very close to the piston crown for emission management. This design reduces the "dead" volume above the top ring. The oil jet cooling of the undercrown of the piston has now become very important. Like on the S4?
( This alone puts significantly more stress on the engine's lubricant )
b) At the same time EGR in new NA heavy diesels has required new lubricant specifications to cope with the very high lubricant temperatures in this area due to the oil film being closer to the combustion process
c) Certain lubricant's ash levels can cause problems in this design
d) A higher film strength is required at the very high temperatures generated at 150C>
Proving too no doubt that a wise choice of lubricant is needed when racing our cars
Regards
#13
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Just a note/comment...
You know what is so great about this list?
The back grounds of the "posters" and the many different views and ideas on a subject they they bring, its really pretty cool and it all helps in some form.
Interesting stuff Doug.
You know what is so great about this list?
The back grounds of the "posters" and the many different views and ideas on a subject they they bring, its really pretty cool and it all helps in some form.
Interesting stuff Doug.
#14
Those measurement tangs sure look thick. My concern for proper positioning of the sensor tang was its impedance of exhaust gas. That area just before the inlet of the manifold is indeed very important.
I will be able to trim individual cylinders with the DTA, so I am especially interested in EGT metering. I was planning on some sort of square digital display with 8 sets of readouts, because if you have a switched display, what if you don;t look at the #4 for a few minutes, and thats the one with a bad injector? At 600hp, you will get bad quick.
I will be able to trim individual cylinders with the DTA, so I am especially interested in EGT metering. I was planning on some sort of square digital display with 8 sets of readouts, because if you have a switched display, what if you don;t look at the #4 for a few minutes, and thats the one with a bad injector? At 600hp, you will get bad quick.