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Any tips on replacing door support? [928 537 033 04]

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Old 03-13-2018, 10:06 PM
  #16  
Bertrand Daoust
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I just checked and all MY are the same.
928 537 033 04
From 78 up to 95.
Old 03-14-2018, 05:33 AM
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murray928
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Originally Posted by 928S MN
Murray928 - What MY do you have?

I'm counting (3) 85-86.5 MY replies here where that Garage9 kit couldn't be installed. Is this a common problem with the S3's?

Bogdann - Thanks for the list of other WYAIT projects.
Mine is a 1985 Euro S2, but this kit should fit all years. My excellent polish mechanic who does all my work, fitted mine for me.
Old 09-22-2018, 09:50 PM
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Geza
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I disassembled the left side door panel today to troubleshoot a rocking window, poor door panel fit and a non-functional door stay. When I pulled the door stay, the portion of the moving bar (part with the wavy detents not seen from the outside) was covered with a brown, hard, wax-like substance. The stay mechanism itself was impregnated with this same substance. I concluded that this brown goop was jamming the stay mechanism and its rollers in an open position. Using WD-40, I thoroughly cleaned all the brown gunk on both parts as best I could, reassembled the stay, and it worked perfectly. Only additional trick is to disassemble the stay pin first, and reassemble it last - this provides a few more degrees of door opening to access the 2 stay mounting screws.
Old 09-22-2018, 10:08 PM
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Speedtoys
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The stay isnt too hard to replace. I did both, and enjoy the results.
Old 09-22-2018, 10:27 PM
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Mrmerlin
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The brown gunk is rust and oil and grease deposits water drips down the inside of the door and onto the door check then it rusts
the 2 pin rollers eventually stick in their holes then the arm wears them flat since they stopped rolling
best to buy new door checks and put them in
Old 09-22-2018, 11:32 PM
  #21  
Chuck Schreiber
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Pretty straight forward.
I did this on the 79 over 10 years ago, and the door stays still work like new. (3 distinct stops)
If I remember correctly, you need a long allen wrench to help install into the door istelf. (or torx? it's been a while)
The old ones were toast, the door would close on my leg every time...
Old 09-23-2018, 05:27 AM
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Speedtoys
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Originally Posted by Chuck Schreiber
Pretty straight forward.
I did this on the 79 over 10 years ago, and the door stays still work like new. (3 distinct stops)
If I remember correctly, you need a long allen wrench to help install into the door istelf. (or torx? it's been a while)
The old ones were toast, the door would close on my leg every time...
It is an allen, not a huge PITA, just annoying. The job is 100x easier by also removing #13 first, then the door swings open more...of course its obvious this comes out, just do it first.

When you put in new ones NOTE that they also _need_ part #12, the gasket. The old one is gone by now.

Do not over tighten and squeeze out the new gasket when you install it..tight/snug.
Old 09-25-2018, 12:03 PM
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Geza
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Originally Posted by Mrmerlin
The brown gunk is rust and oil and grease deposits water drips down the inside of the door and onto the door check then it rusts
the 2 pin rollers eventually stick in their holes then the arm wears them flat since they stopped rolling
best to buy new door checks and put them in
Based on the examination of mine, the rollers were fine - not flat spotted at all. What I observed was each roller is mounted onto its own carrier, both of which are designed to move apart relative to each other during actuation - spring loaded using rubber pads (I believe). The brown gunk froze the carriers in the mostly open position, thus preventing their holding function. Ten minutes and ten cents worth of WD-40 cleaned it up and restored its function perfectly - 3 detents. Perhaps it's worth trying before dropping $60 on a new one, that's all I'm suggesting.
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Old 09-25-2018, 06:30 PM
  #24  
Chuck Schreiber
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Wow! great job!
probably a good starting point for most.
Work minimally to maximally invasive.
👍
Old 12-24-2019, 03:47 AM
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vsalvato
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Originally Posted by murray928
I too bought this kit which was a very easy fit. It is a wonderful thing to be able to get into the car now without the door swinging and banging into my leg, One of hundreds of repair and restore jobs that was a source of great satisfaction.
The link does not seem to work anymore, anyone can check and confirm what this wonder kit consists of and if it is still available to see and eventually buy?
Old 12-24-2019, 08:23 AM
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Bertrand Daoust
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Originally Posted by vsalvato
The link does not seem to work anymore, anyone can check and confirm what this wonder kit consists of and if it is still available to see and eventually buy?
Product link:
https://garage9.com/collections/nuts...r-arrestor-kit



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