Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

968 Turbo Build

Thread Tools
 
Search this Thread
 
Old 05-06-2011, 10:46 PM
  #16  
333pg333
Rennlist Member
 
333pg333's Avatar
 
Join Date: Feb 2006
Location: Australia
Posts: 18,917
Received 96 Likes on 79 Posts
Default

You've got so much room for the headers without a RHD driveshaft that we have to deal with. Look very nice. What material are you going to use for them?

I would think a build like this is using dry sump system and therefore you could lower the motor and sit it straight up giving more room under the hoodline for the the intake?

What is the turbo on there?
What's the other car running 600hp+? Any pics?

Thanks for sharing.
Old 05-07-2011, 12:19 AM
  #17  
Craigs
Intermediate
Thread Starter
 
Craigs's Avatar
 
Join Date: Jun 2006
Location: Panama City Beach, FL
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 333pg333
You've got so much room for the headers without a RHD driveshaft that we have to deal with. Look very nice. What material are you going to use for them?

I would think a build like this is using dry sump system and therefore you could lower the motor and sit it straight up giving more room under the hoodline for the the intake?

What is the turbo on there?
What's the other car running 600hp+? Any pics?

Thanks for sharing.
I believe the turbo is a Precison 6061 ball bearing. This is the same turbo used on both builds. The matrial being used is 321 stainless. This is also a dry sump engine.
Without posting all the images of the last build, you can visit my webshots page for the build images.
http://rides.webshots.com/album/578656015CWmtuq?start=0

I basically had to replicate then existing hot side, with some minor improvements.

Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Sheffi...00411350044603

Last edited by Craigs; 05-07-2011 at 10:37 AM.
Old 05-07-2011, 04:52 AM
  #18  
Jan K
Instructor
 
Jan K's Avatar
 
Join Date: Jun 2009
Location: A Swede in the Canary islands, Spain (on the African coast)
Posts: 225
Received 63 Likes on 23 Posts
Default

Really nice job!
I take a place on this tread
Old 05-10-2011, 04:05 PM
  #19  
Craigs
Intermediate
Thread Starter
 
Craigs's Avatar
 
Join Date: Jun 2006
Location: Panama City Beach, FL
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

Images of the finish welded header.







Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Sheffi...00411350044603
Old 05-10-2011, 04:33 PM
  #20  
James Chimney
Pro
 
James Chimney's Avatar
 
Join Date: May 2010
Location: Stamford, CT
Posts: 701
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Craigs
The shop I am doing the work for already has a 968 that is making 600 + so this one should be right in that range with the size of the turbo we are using.

Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Sheffi...00411350044603
this car is going to be a beast, I want one in my 944
Old 05-10-2011, 05:04 PM
  #21  
blown 944
Race Car
 
blown 944's Avatar
 
Join Date: Jul 2007
Location: Firestone, Colorado
Posts: 4,826
Likes: 0
Received 4 Likes on 4 Posts
Default

Very, Very nice.. This thread needs to make it's way over to tge turbo forum as well. Can't wait to see more!!
Old 05-10-2011, 07:46 PM
  #22  
Craigs
Intermediate
Thread Starter
 
Craigs's Avatar
 
Join Date: Jun 2006
Location: Panama City Beach, FL
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the props guys.
Now that the header is complete, I am going to focus on completing the upper plenum. I have a poster board template that needs a little tweaking, but I hope to have it complete in a few days in time for the rest of the hot side components to arrive. I will keep the photos coming!

Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Sheffi...00411350044603
Old 05-11-2011, 01:31 PM
  #23  
Giantviper
Burning Brakes
 
Giantviper's Avatar
 
Join Date: Jul 2004
Location: Northern New Jersey
Posts: 1,138
Received 14 Likes on 11 Posts
Default

Cool build. Keep the updates coming.
Old 05-19-2011, 06:52 PM
  #24  
Craigs
Intermediate
Thread Starter
 
Craigs's Avatar
 
Join Date: Jun 2006
Location: Panama City Beach, FL
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

Today I was able to completed the Upper plenum. This is my first intake, but all in all I am pleased with the final result. Aluminum isn't my best weld as I really do not do a whole lot of it.
I also modified the factory motor/turbo mount. Because we are using a much larger than stock turbo, I was having some interference issues with the turbo hitting both my upper plenum as well as the exhaust housing rubbing on the mount itself. Basically I machined down the mount and machined in a new and smaller O-ring groove. I removed a good bit of material to allow clearance for the exhaust housing and actually machined through the casting so I had to weld it up. As of right now there is clearance, but I am going to add a turbo bag/blanket, so additional clearance is going to be needed, so ultimately I am going to have to cut out a portion of the mount and weld a piece in.
That is all for now, next I will be focusing on the cross over and down pipe.

Thanks for looking

Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Panama...00411350044603


Factory mount unmodified


Modified mount


Machined down turbo mount with new smaller diameter O-ring














Old 05-19-2011, 11:55 PM
  #25  
white924s
Rennlist Member
 
white924s's Avatar
 
Join Date: Mar 2006
Location: Menlo Park, CA
Posts: 2,176
Received 24 Likes on 15 Posts
Default

very nice work! You almost make header fabrication seem easy haha
Old 05-20-2011, 05:09 AM
  #26  
Duke
Nordschleife Master
 
Duke's Avatar
 
Join Date: Aug 2001
Location: Stockholm, Sweden
Posts: 5,552
Likes: 0
Received 18 Likes on 13 Posts
Default

Great work!
Old 05-20-2011, 02:32 PM
  #27  
reno808
Rennlist Member
 
reno808's Avatar
 
Join Date: Mar 2005
Location: In the garage trying to keep boost down
Posts: 8,809
Likes: 0
Received 0 Likes on 0 Posts
Default

Great stuff man. keep posting
Old 05-20-2011, 02:59 PM
  #28  
odurandina
Team Owner
 
odurandina's Avatar
 
Join Date: Oct 2009
Location: one thousand, five hundred miles north of Ft. Lauderdale for the summer.
Posts: 28,705
Received 212 Likes on 153 Posts
Default

Dear Sir,

the car was indeed designed and built for speed and power at one of those fancy Porsche 'Zuffenhausen' plants. unfortunately, they won't install proper engines in such cars but only after a king's ransom is returned. they truly fell short with this particular car, and i believe the reasons are obvious.

so, God bless you, thank you, and good luck.

od.
Old 05-20-2011, 04:39 PM
  #29  
sydneyman
Nordschleife Master
 
sydneyman's Avatar
 
Join Date: Feb 2008
Location: South Carolina
Posts: 5,521
Received 0 Likes on 0 Posts
Default

thanks for the engine ****! but now i can't stand up...
Old 05-26-2011, 10:22 PM
  #30  
Craigs
Intermediate
Thread Starter
 
Craigs's Avatar
 
Join Date: Jun 2006
Location: Panama City Beach, FL
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Default

--------------------------------------------------------------------------------

I made a start on the cross over pipe last week and was faced with an issue. Where the pipe enters the turbo (T4 Flange) is a 90 degree bend. Being as I am using 2.50" tubing, the outer circumference of a 2.50" tube is about 1" less than the I.D. of the T4 flange. In most cases I would have purchased a transition flange or made one myself, but being that it was on a bend, it really wasn't my best choice, SO, I decided to machine a transition flange.
I machined this one on a 2 axis Bridgeport, so it took an extremely long time. Those of you familiar with machining stainless can appreciate the time it took. From here on out they will be produced on a 3 axis Doosan that will cut down production time dramatically, and with a cleaner transition.
Anyway, I should have the cross over completely tacked together tomorrow save for the waste gate flange and pipe.




















































Craig Sheffield
Sheffield Race Cars
(850) 896 9064
csheffield0524@aol.com

Sheffield Race Cars Facebook Page. Become a fan today!
http://www.facebook.com/pages/Sheffi...00411350044603


Quick Reply: 968 Turbo Build



All times are GMT -3. The time now is 08:32 AM.