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Old 08-20-2010, 09:02 PM
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Sysgen
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Default Fan issues

Here's a weird one, I've had the car for 4 years, never had any issues with my fans. One day coming home after work I turn off the car and the fans continue running like it does when hot except this time they alternate between slow speed and fast speed about every 5 seconds non stop. Very annoying.

I had a spare relay so I put it in but this one keeps running sometimes and drains the battery.

I got a third one and same symptoms as the first one !! Slow, fast, slow, fast.

So first relay is 944.615.104.03
Second is 944.615.104.01 <-this one is much smaller and older
Third 944.615.104.03

Anyone ever seen those symptoms? Could I have two relays with the same symptoms or could there be a problem somewhere else?

TIA
Old 08-20-2010, 11:36 PM
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bigcigarjeff
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when was the last time you replaced the radiator fan switch ?
Old 08-21-2010, 01:20 AM
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Sysgen
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The fan switch? You mean the thermocoupe in the radiator? 2 years ago.
Old 08-23-2010, 02:23 PM
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smokin_944
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My understanding is that if the thermal switch goes bad, the fans don't go on, or they don't shut off til the battery craps out.
Old 08-24-2010, 02:23 AM
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wolff
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Default thermo-fan switch

Yeah, my thermo-fan switch failed in the "on" position (5 sec cycles) a couple of years ago. Got coolant all over myself while replacing (doh!). Problem solved, however.
Old 08-24-2010, 08:34 AM
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968gene
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fan relay ($$$$)
There is a fairly straight forward troubleshooting paper out there on the web...PM me and I'll email it to you.

Last edited by 968gene; 08-24-2010 at 08:43 AM. Reason: none
Old 08-24-2010, 10:03 AM
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sweetskillsrk
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If it was me I would start troubleshooting with the least expensive parts. Sometimes I end up troubleshooting by replacing the part. That doesn't always work so I have sometimes extra parts but never anything that was too expensive or I can't use. If it was me I'd start with the $15-$20 fan switch and try that first, as I'm sure you know those are notorious for going bad. Even though you replaced it 2 years ago you never know. Just a thought. Good luck.
Old 08-24-2010, 12:04 PM
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Sysgen
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Originally Posted by wolff
Yeah, my thermo-fan switch failed in the "on" position (5 sec cycles) a couple of years ago. Got coolant all over myself while replacing (doh!). Problem solved, however.
So they were cycling slow and fast every 5 seconds? That's exactly my problem! I'll replace the switch and see. It's just weird that depending on what relay I use the symptoms change.


Originally Posted by 968gene
fan relay ($$$$)
There is a fairly straight forward troubleshooting paper out there on the web...PM me and I'll email it to you.
Done that and they all pass the test.

Originally Posted by sweetskillsrk
If it was me I would start troubleshooting with the least expensive parts. Sometimes I end up troubleshooting by replacing the part. That doesn't always work so I have sometimes extra parts but never anything that was too expensive or I can't use. If it was me I'd start with the $15-$20 fan switch and try that first, as I'm sure you know those are notorious for going bad. Even though you replaced it 2 years ago you never know. Just a thought. Good luck.
Will do. I think there is also a way to test it using hot water.

Thanks everyone.
Old 08-24-2010, 09:14 PM
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968gene
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"Done that and they all pass the test."

If you followed the paper I am referring to, then you have isolated the issue.
Old 08-25-2010, 01:35 AM
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Toran
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Is your radiator fan resistor in good condition?
Old 08-25-2010, 04:59 AM
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wolff
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Originally Posted by Sysgen
So they were cycling slow and fast every 5 seconds?
Correct. At the time I thought that it was 5-on-5-off repeated, but that's also what I thought the normal cool-down behavior was, for lack of a better description. (More research shows that what I thought sounded like "off" is actually a slow speed, which make a lot more sense anyway.) In any case, it seems like the same condition and thankfully the part is pretty cheap. Good luck.
Old 08-25-2010, 11:21 AM
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Sysgen
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Originally Posted by Toran
Is your radiator fan resistor in good condition?
Hum, never checked actually. What would be the symptom? Don't they run always fast or always slow if the resistors are dead?

Originally Posted by wolff
Correct. At the time I thought that it was 5-on-5-off repeated, but that's also what I thought the normal cool-down behavior was, for lack of a better description. (More research shows that what I thought sounded like "off" is actually a slow speed, which make a lot more sense anyway.) In any case, it seems like the same condition and thankfully the part is pretty cheap. Good luck.
Cool ! That's the beauty of Rennlist right there ! I was hoping to find someone with the same issue and there you go ! I'll order it this week.


Last edited by Sysgen; 08-25-2010 at 12:10 PM.
Old 08-25-2010, 11:29 AM
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radiator fan resistor

"What this corrosion does is allow the car to run hotter because there is no low speed. Also because of the corrosion, the wiring itself gets hot and burns off the insulation that covers the wiring"

From:
Late 944 Low/High Speed Fans Operation Not Working
Old 08-25-2010, 12:06 PM
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Bill Lucas
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The wires get corroded up near the battery compartment. Clean those wires. It's what caused my fan cycling problems a couple of years ago.
Old 08-25-2010, 12:12 PM
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Sysgen
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Ok, easy enough to check, I'll go right now actually.


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