Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Removing fuel injector cap without breaking

Thread Tools
 
Search this Thread
 
Old 02-21-2010, 12:52 PM
  #1  
krookideyez
Track Day
Thread Starter
 
krookideyez's Avatar
 
Join Date: Aug 2009
Location: New Jersey
Posts: 16
Likes: 0
Received 0 Likes on 0 Posts
Default Removing fuel injector cap without breaking

So I found that a fuel injector was spraying due to a tear in an injector o-ring. I need to replace one injector o-ring. I have a few o-rings lying around.

The only problem is removing the injector cap without cracking or breaking it. I've removed the old ones before and I broke each one while doing so. Mind you I was not being careful since I was replacing them anyway.

Has anyone successfully removed a cap without breaking it?
Old 02-21-2010, 01:44 PM
  #2  
kombatrok
Pro
 
kombatrok's Avatar
 
Join Date: Feb 2010
Location: Portsmouth VA
Posts: 505
Likes: 0
Received 0 Likes on 0 Posts
Default

I have not been able to remove an original one with out breaking it... I would just get a new seal kit for the injector that includes one.
Old 02-21-2010, 02:07 PM
  #3  
krookideyez
Track Day
Thread Starter
 
krookideyez's Avatar
 
Join Date: Aug 2009
Location: New Jersey
Posts: 16
Likes: 0
Received 0 Likes on 0 Posts
Default

hmmm, I'm thinking it would be better to pry from the plastic washer instead of the cap itself. this might spread the force over the entire cap instead of putting too much pressure on one side. Posted this on pelicanparts forum and someone said they got a set of caps and seals for $6 from pep boys!!
Old 02-21-2010, 02:37 PM
  #4  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,540
Received 646 Likes on 500 Posts
Default

just get the reseal kit. there is an equivalent o-ring/cap kit for a ford injector at $2.50 apiece at kragen/autozone. dont know the niehoff part number but it should be for a ford thunderbird turbocoupe 2.3L
Old 02-21-2010, 03:36 PM
  #5  
krookideyez
Track Day
Thread Starter
 
krookideyez's Avatar
 
Join Date: Aug 2009
Location: New Jersey
Posts: 16
Likes: 0
Received 0 Likes on 0 Posts
Default

just got it off without breaking it! I cut the o-ring off with an exacto knife, then took a pair of needle nose and pulled up on the plastic washer and it popped off with a good amount of force.

Time to lube the hell out of them and get that back into the car!



Quick Reply: Removing fuel injector cap without breaking



All times are GMT -3. The time now is 01:28 PM.