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Faulty DME - Which are bad Solder Joints?

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Old 05-27-2007 | 02:34 PM
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Default Faulty DME - Which are bad Solder Joints?

Any idea where there is normally bad solder joints that people fix on these things/ Narrowed it down to DME.. Tap on it and the car no longer gets spark (still gets fuel)...

i can supply a picture of the dme if needed. I have it apart.
Old 05-27-2007 | 03:00 PM
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take good pics. They should be fairly obvious
Old 05-27-2007 | 03:46 PM
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I'll get more of the rest of the board tonight, gotta go to work..

But i could get the car to die by wiggling around teh harness connector (had the board apart with the car running.. it seemed wiggling where the harness connects would make it die, seemed like it must be the pins from the connector into the board..

Heres the pictures of that area.. I don't see anything.. maybe you do?
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Old 05-27-2007 | 05:59 PM
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That is SO confusing....

If I were having DME problems I'd swap it out for one of the 4 spares I have
Old 05-27-2007 | 10:01 PM
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CLICK HERE for a link to a write-up I did on my 951. Sharky did a nice write-up on an early DME, you might search for that if mine doesn't help.
Old 05-27-2007 | 10:10 PM
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^^ He had a nice right up that pointed me where to look when I was having DME issues. If you're handy with a soldering iron you could go thru and resolder them all. It is time consuming but will make sure you get to all the possibilities.
Old 05-27-2007 | 11:18 PM
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Is there a CB radio repair shop nearby? I've taken my cruise control box to a CB shop and got it resoldered for $10.

While you're at it clean the ground real good. A few years ago someone burned out a couple DMEs before he found out that a bad ground was at fault.
Old 05-27-2007 | 11:27 PM
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http://www.rennspeedracing.com/DME_tutorial.html
Old 05-28-2007 | 08:06 AM
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thanks.. v2, do you happen to have a spare i could buy that would work in an 85.5?
Old 05-28-2007 | 08:09 AM
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sharky,... how much do you charge to do this?
Old 05-28-2007 | 01:23 PM
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You have already done the hard part, you narrowed it down to the ignition circuit. The path you need to follow starts at pin 1 of the DME and goes to the T504 driver transistor. This is a large Transistor (package type TO3) that is mounted on a large heat sink. The marking for this part (T504) is printed beside the part on the printed circuit board. This is a common failure point, the solder connections develop small cracks due the thermal cycles, it is best to use a 10x magnifying lens to look for them.

Reflow the connection with new solder at least, it is better to remove the old solder first and then reflow with new solder. You can always take it to any electronic repair shop and have them reflow the bad solder connections. Once you have it apart, it sould take them a minute to repair the joints.

Last edited by Bri Bro; 05-28-2007 at 04:28 PM.
Old 05-28-2007 | 01:41 PM
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^^^^ That's the one, it looks like this:
Old 05-28-2007 | 05:26 PM
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pin 1 is the main ignition pin? thanks
Old 05-28-2007 | 05:51 PM
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Fixed it, i think, i cant seem to get it to stall no matter how i smack, twist or dip in water (kidding) the dme while its running.

Upon closer look at those three solders that the main transistors legs go into , i could see circles in the solder (guessing they were cracks)... just to be sure had my dad touch them up with solder.. seems to have worked.. hopefully!

Thanks for the help.. another 200 dollar cost averted..
Old 05-28-2007 | 05:52 PM
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was the three just like in this thread, so anyone searching this in the future...



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