Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Project completion- putting it all back in one box!

Thread Tools
 
Search this Thread
 
Old 11-17-2005, 01:09 AM
  #1  
xsboost90
Rennlist Member
Thread Starter
 
xsboost90's Avatar
 
Join Date: Jan 2003
Location: Burlington ky
Posts: 15,223
Received 7 Likes on 7 Posts
Default Project completion- putting it all back in one box!

as you all know last september i ran my car at putnam and on the last run of the last day spun the number 2 rod bearing. Finally i have the motor back from the shop and we are starting to assemble her all back again. Heres what we have so far from my almost $2000 i spent...

different crank- polished and crossdrilled
reconditioned rods
new rod connecting nuts
crank scraper
lindsey racing oil pan baffle
new bearings rods/mains
gaskets, filters, flywheel bolts,
968 caster blocks
rennbay ball joint covers

i had D&D racing engines build the bottom end assembly and do the oil pan welding for me. So far we have the balance shafts in, oil cooler housing and all put back on, water pump assembled and i lapped in the valves and put new seals in the head, tomorrow we'll torque it all together and should have the whole shabang done by this weekend. Maybe i can have it done and running before monday!!!
Attached Images    
Old 11-17-2005, 01:23 AM
  #2  
Russian Rocket
Pro
 
Russian Rocket's Avatar
 
Join Date: Sep 2003
Location: New Jersey
Posts: 685
Likes: 0
Received 0 Likes on 0 Posts
Default

Always great to see progress That is going to be the most powerfull 8V NA on the list
I'm building up my measly 8V 2.0 VW engine for the past few weeks, can't wait to get it back in the bunny.
GL on putting it back in.
Vlad.
Old 11-17-2005, 01:26 AM
  #3  
ShApE
Burning Brakes
 
ShApE's Avatar
 
Join Date: Feb 2005
Location: Austin, TX
Posts: 885
Likes: 0
Received 0 Likes on 0 Posts
Default

that's awesome, i am at the exact same stage as you, hoping to have it in this weekend and running by sunday or monday. i just have boxes full of baggies with nuts and bolts (about 85% labeled) i must say im a little scared of not being able to find the right bolt but i took lots of pictures during the tear down so hopefully it will all work out, anyways i wish you lots of good luck with the install
Old 11-17-2005, 01:28 AM
  #4  
xsboost90
Rennlist Member
Thread Starter
 
xsboost90's Avatar
 
Join Date: Jan 2003
Location: Burlington ky
Posts: 15,223
Received 7 Likes on 7 Posts
Default

thanks for the support. Doubt itll be the most powerful since really everything ive done is just to keep the oil where it should be.
Old 11-17-2005, 01:38 AM
  #5  
ShApE
Burning Brakes
 
ShApE's Avatar
 
Join Date: Feb 2005
Location: Austin, TX
Posts: 885
Likes: 0
Received 0 Likes on 0 Posts
Default

haha i didnt even think about it but thats the same reason why i had to take mine out, spun the #2 bearing
Old 11-17-2005, 10:03 AM
  #6  
500
RL Community Team
Rennlist Member
 
500's Avatar
 
Join Date: May 2004
Location: Toronto
Posts: 3,324
Received 156 Likes on 98 Posts
Default

Looking good Dan! I wish you a productive weekend.

Might I ask where you acquired the crank scraper?
Old 11-17-2005, 10:50 AM
  #7  
89magic98
In the Sink
Rennlist Member

 
89magic98's Avatar
 
Join Date: May 2003
Posts: 10,981
Likes: 0
Received 97 Likes on 75 Posts
Default

No pics of the posters on your garage wall?
Old 11-17-2005, 11:36 AM
  #8  
HughA44s
Instructor
 
HughA44s's Avatar
 
Join Date: Jul 2004
Posts: 120
Likes: 0
Received 0 Likes on 0 Posts
Default

This must be going around! I just put my rebuilt engine (bare block build) back into my 944 N/A last weekend and will finish the instal and hook-up this weekend. Looking for a "start" saturday and the fix leaks and other problems on sunday. Did a "strong" but stock build and I am saving money for a race motor to start very soon after. I have also been working on the chassis for the race car for next spring.
Old 11-17-2005, 01:49 PM
  #9  
Darth Coupe
Burning Brakes
 
Darth Coupe's Avatar
 
Join Date: Aug 2003
Location: Cincinnati, OH
Posts: 889
Likes: 0
Received 0 Likes on 0 Posts
Default

Dan, looks good. You and I have to talk on Sunday about engine rebuilds....
Old 11-17-2005, 02:01 PM
  #10  
StoogeMoe
Rennlist Member
 
StoogeMoe's Avatar
 
Join Date: May 2004
Location: Poconos PA
Posts: 2,795
Received 146 Likes on 99 Posts
Default

I'm another one in the same boat, although still at the tear down stage. It's the fad right now.

Dan, you mentioned cross drilling the crank. Did you do just number 2 or number 3 as well? Is the baffle necessary for racing? If so, I need more info! Your engine is so clean too. Did you have them steam clean it?
____________________________________
1986 944 NA - Guards Red - 87k miles
1983 944 NA - Platinum metallic - awaiting new engine
1985.1 944 NA - Guards Red - donor car
1984 911 Carrera Coupe - Guards Red (gone, but not forgotten)
"If you're not living on the edge, you're not living"
Old 11-17-2005, 02:51 PM
  #11  
HughA44s
Instructor
 
HughA44s's Avatar
 
Join Date: Jul 2004
Posts: 120
Likes: 0
Received 0 Likes on 0 Posts
Default

For the next engine I have to rebuild I am using an engine that had a timing belt failure so I was not planning on pulling the crank but replacing the rod bearings and perhaps the rings. Obviously, I will be rebuilding the head. Does anyone know for sure that cross-drilling the crank prevents the rod bearing failures FOR SURE?? I have heard mixed messages on this one.
Old 11-17-2005, 05:21 PM
  #12  
Macfreak007
Three Wheelin'
 
Macfreak007's Avatar
 
Join Date: Aug 2003
Location: Louisville, Ky/Altanta, GA (Georgia Tech)
Posts: 1,815
Likes: 0
Received 2 Likes on 2 Posts
Default

dan i'll be home on this coming wednesday, i'll monitor the progrss maybe come up that weekend sometime for fun, dunno
Old 11-17-2005, 05:31 PM
  #13  
xsboost90
Rennlist Member
Thread Starter
 
xsboost90's Avatar
 
Join Date: Jan 2003
Location: Burlington ky
Posts: 15,223
Received 7 Likes on 7 Posts
Default

there are many different opinions on the rod bearing thing and how to fix it. I decided to go with just about all of them. I am using the lindsey baffle kit from lindseyracing.com, and the crank scraper is from paragon-products.com. I had the crank drilled for all of the rod bearings, and the mains are crossdrilled factory. Some say to drill the crank perpendicular instead of straight through, some dont. Ive talked to a few racers who do nothing and just run a half/quart over full when racing and have never had a bearing failure. Im going to do that as well.

The block was hot tanked when they did the work to it, but the rest i cleaned the hard way with a brush and some carb cleaner.
Old 11-17-2005, 10:42 PM
  #14  
HughA44s
Instructor
 
HughA44s's Avatar
 
Join Date: Jul 2004
Posts: 120
Likes: 0
Received 0 Likes on 0 Posts
Default

XSBOOST90 - thanks for the info - thats about what I heard. Ithink I will stick with the plan and be prepared to replace rod bearings on a seasonal basis.
Old 11-18-2005, 08:42 AM
  #15  
xsboost90
Rennlist Member
Thread Starter
 
xsboost90's Avatar
 
Join Date: Jan 2003
Location: Burlington ky
Posts: 15,223
Received 7 Likes on 7 Posts
Default

hm- im hoping i dont have to put another set of rod bearings in for another 130k or more. - anyway, we got alittle more done last nite..
Attached Images   


Quick Reply: Project completion- putting it all back in one box!



All times are GMT -3. The time now is 11:00 AM.