Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

What caused my starter to engage while driving? Need help on this one!

Thread Tools
 
Search this Thread
 
Old 06-21-2005, 08:01 PM
  #1  
streckfu's
Rennlist Member
Thread Starter
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Exclamation What caused my starter to engage while driving? Need help on this one!

While driving home today, I heard this awful chatter from under my car. At first it sopunded like a belt squeal but then I felt a slight pulse on the clutch. Then while stopped at a light, it had hard time holding idle.

I pulled into the next parking lot and turned of the car but the noise (really freaking loud) didn't stop when I turned the car off so I thought something electrical was causing it so I worked the neg cable loose from the battery. The noise had stopped it's own before I could disconnect the cable though.

I noticed a small amount smoke coming from the back of the engine which lead me to the starter. There was smoke coming from it going up the back of the engine.

The car started again whith a slightly sick starter grind sound but the noise was not present so I nursed it home. The noise returned for a few seconds on the way home but stopped quickly.

Now the starter engages but gives that sick Chunk Whirrr sound.

Other than pulling the starter, what do I need to look at with this and has anyone experienced this before?


TIA,
Old 06-21-2005, 08:34 PM
  #2  
Peckster
Nordschleife Master
 
Peckster's Avatar
 
Join Date: Oct 2001
Location: Toronto
Posts: 5,748
Likes: 0
Received 3 Likes on 2 Posts
Default

Sounds like you have a short in your starter circuit and probably need a new starter and possible ring too.

I think I've heard of one other case on this forum, not recently.
Old 06-21-2005, 08:36 PM
  #3  
Yabo
Rennlist Member
 
Yabo's Avatar
 
Join Date: Nov 2003
Location: Boston
Posts: 11,710
Received 5 Likes on 5 Posts
Default

I don't know if it's what your referring to, but couldn't it be a faulty solonoid? The solonoid could be stick ing on, or someting..... Maybe ignition switch?
Old 06-21-2005, 08:41 PM
  #4  
streckfu's
Rennlist Member
Thread Starter
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Default

I just did some work down there but was sure everything was nice and tight. I'll have to get back under and look.

What are the odds I jacked up the flywheel?
Old 06-21-2005, 10:16 PM
  #5  
jpk
Burning Brakes
 
jpk's Avatar
 
Join Date: Jun 2004
Location: Livonia, Michigan
Posts: 1,011
Likes: 0
Received 0 Likes on 0 Posts
Default Don't let this happen to you

In retrospect, it's kind of funny, But I was pretty freaked out when it happened.
It was about 3:26 a.m. one night. I heard what sounded like the garage door slamming. No one else was in the house, so I'm pretty sure a prowler is or was in the house. After a few panicked moments, when I finally had the nerve to open the door to the garage, I could hardly budge it - My instinct was telling me someone was pushing back! Holy S***! I threw the deadbolt, then went out the back and around to the front of the garage. A few minutes of calling out "Who the H*** is in there" and not hearing anything at all, I finally got up the nerve to punch in the code on the keypad and open the door.

I see the 944 about a foot further forward than normal. It had run into and knocked over the set of wheels and tires I had stacked just in front of it. These of course fell against the door to the house, explaining the noise and why I couldn't open the door. OK, this is begining to make sense. I pop the car out of 1st gear and roll it back, and this time I leave it in neutral and set the parking brake (I usually just leave it in 1st).
As I'm stacking the wheels back up, the car starts cranking. I can't do anything to stop it - there's no key in the ignition. It took me a minute or so to grab the wrench and get the negative cable off the battery.

I figured it all out the next day after crawling under the car...

This past winter, I made up a new battery cable to the starter. The end connector on the 2 gauge wire was pretty big, so it was a little tight routing the smaller starter switch lead around it. What didn't occur to me was the sharp edge on the end might wear through the insulation on the smaller wire, and short 12 volts to the switched lead on the solenoid. It did.
Old 06-21-2005, 10:30 PM
  #6  
Campeck
Campeck Rulez
Rennlist Member

 
Campeck's Avatar
 
Join Date: Sep 2003
Location: Woodstock, GA
Posts: 6,102
Likes: 0
Received 1 Like on 1 Post
Default

And that is why I never leave my car in gear.

was the car ok?
Old 06-21-2005, 10:33 PM
  #7  
Chris_924s
Nerd Herder
Rennlist Member
 
Chris_924s's Avatar
 
Join Date: Feb 2002
Location: Central Illinois. Cornfields a plenty.
Posts: 16,526
Received 4 Likes on 2 Posts
Default

What about the cables/ grounds. There was a guy a few years back here whose car went thru his barn due to a faulty cable.

Worth checking out- hth.
Old 06-21-2005, 10:33 PM
  #8  
streckfu's
Rennlist Member
Thread Starter
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Default

After putting the car up, this is exactly what happened to mine. Is that small wire coming from the ignition switch?
Old 06-21-2005, 10:34 PM
  #9  
streckfu's
Rennlist Member
Thread Starter
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Default

Originally Posted by Chris_924s
What about the cables/ grounds. There was a guy a few years back here whose car went thru his barn due to a faulty cable.

Worth checking out- hth.

He posted about that on the turbo board in my cross post thread.
Old 06-21-2005, 10:46 PM
  #10  
jpk
Burning Brakes
 
jpk's Avatar
 
Join Date: Jun 2004
Location: Livonia, Michigan
Posts: 1,011
Likes: 0
Received 0 Likes on 0 Posts
Default

The second connecton on the starter with the small nut (6 or 8 mm) is the lead that gets juice when you turn the key. Feed 12 volts to it and the starter turns.

If you're pretty sure it was just shorting on the other lead on the starter, you should be able to insulate it well, and try to re-route it so it won't make contact. I saw the split in the insulation pretty clearly. Home Depot should have something called friction tape in the electrical section. This stuff is a 1/2" wide black cloth tape that makes a pretty good insulator. I was able to work enough slack to route it around the outside of the solenoid and come in to the connection from the bottom, where the first time it was routed across the big wire connection. I also sanded all the sharp edges off the other wire connector ends.

Luckilly, the only thing my car ran into when this happened was the stack of tires.
Old 06-21-2005, 10:54 PM
  #11  
streckfu's
Rennlist Member
Thread Starter
 
streckfu's's Avatar
 
Join Date: Jul 2002
Posts: 77,321
Received 668 Likes on 448 Posts
Default

I just need to determine if anything got damaged. I'm not too worried about the starter, as long as the starter ring on the flywheel is good. I plan to really insulate this well to prevent a recurrency.
Old 06-22-2005, 01:03 AM
  #12  
mbonner
Racer
 
mbonner's Avatar
 
Join Date: Feb 2004
Location: Manitoba, Canada
Posts: 449
Likes: 0
Received 0 Likes on 0 Posts
Default

That was my car that took off in the barn with no ignition key in it. My wife hollered " your Porsche just took off!" Ran to the car, stinky smoke from the back of the motor, car jammed against farm implement, removed battery leads, starter motor was cooked. Replace starter motor at great expense, got a set of nice fat cables from Iceshark, so far so good.
Never did figure out why she took off, never heard of that happening before, when I posted the incident someone said their 944 took off in a parking lot and ran into another car. My mechanic said there must have been a short in the ignition switch, if that was the case why has it not re-occurred?
I have a concealed cut-off switch I use when putting it away for the night if I remember, but I always put it in neutral in the barn.
Mike
Old 06-22-2005, 01:56 AM
  #13  
snyper238
Instructor
 
snyper238's Avatar
 
Join Date: Aug 2004
Posts: 196
Likes: 0
Received 0 Likes on 0 Posts
Default

Makes me wish i had a parking brake so i could use it. These stories are kinda scaring me.
Old 06-22-2005, 02:14 AM
  #14  
Tom M'Guinn

Rennlist Member
 
Tom M'Guinn's Avatar
 
Join Date: Jan 2002
Location: Just CA Now :)
Posts: 12,567
Received 535 Likes on 287 Posts
Default

Interesting. This happened to me too. Didn't realize it was so common...
Old 06-22-2005, 03:17 AM
  #15  
Zero10
Race Car
 
Zero10's Avatar
 
Join Date: Nov 2003
Location: Calgary, AB
Posts: 4,593
Likes: 0
Received 2 Likes on 2 Posts
Default

Once I rebuilt and re-installed my motor, I had a similar problem, every time I connected the battery, it would start turning over. I crawled underneath, and when I tightened hte 8mm nut on the solenoid wire, it had twisted, and was touching the positive wire going to the starter. Sounds exactly like your problem.

In all fairness, I believe there is some kind of electrical interlock, that disables the ignition switch from connecting the 'start' contact once it has been engaged once, until the key is returned to the off position.


Quick Reply: What caused my starter to engage while driving? Need help on this one!



All times are GMT -3. The time now is 04:47 AM.