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Need a clutch ...dang it!!

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Old 11-02-2010, 11:18 AM
  #31  
whalebird
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OH Snap. I did'nt notice the date. Carry on Rusnak. Does your drain plug have a magnet on the other side? Some do, but that may be a concern when drilling.
Old 11-02-2010, 05:58 PM
  #32  
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I didn't even think about that! Yes, I bought a replacement drain plug ten years ago when I first bought the car. It has a magnet on the other side.
Old 11-02-2010, 06:06 PM
  #33  
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that might help in the drilling process - it'll collect the mess and could be easily retrieved if it falls in.
Old 11-02-2010, 06:15 PM
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So if money was no object, would I try to buy a tungsten carbide easy out or something? Where? Snap-On?
Old 11-02-2010, 06:17 PM
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I'd weld a bung on....seems like a safer bet to me.
Old 11-02-2010, 07:27 PM
  #36  
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The gearbox case is threaded though. You mean weld a threaded bung on to the case?

The plug hex sides are long gone. They were cracked and split when I got her, and my removal effort deep sixed them. All that is left is the metal plug in the shape of a metal dot inside the threaded case. Mig welding will throw metal outward and likely damage the threads in the case. And the dang plug is harder than hell. I tried drilling it with my titanium coated bits, and no go.
Old 11-02-2010, 07:48 PM
  #37  
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I was thinking tig welding to what is left of the plug. The heat may break the adhesion too.
Old 11-02-2010, 08:31 PM
  #38  
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Machine shop? Do they tig weld, or race car fab shop?
Old 11-02-2010, 08:56 PM
  #39  
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I'd focus on a good aluminum welder. Could be race shop, could be machine shop if they have welding capability. If it is really buggered up, it seems the easy out route would have some unknown risk and you take the chance of hogging out the center and just spinning. if you can get a good piece of hex stock or similar welded on, it would provide the mechanical advantage needed. That is my thought process, but is based on no experience doing this.
Old 11-02-2010, 09:17 PM
  #40  
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The plug is definitely ferrous. I bet there is a clever machinist who could save the day. I need to defer to the pros for sure.
Old 11-02-2010, 09:25 PM
  #41  
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You're right, I don't know why I transposed alum into the plug's material. I was thinking tig, and an alum case, so it spilled over. That and trying to work in Hawaii....

A machinist going to work to try and remove is probably a good idea, but I still think a weldment is a leading option.
Old 11-03-2010, 07:23 PM
  #42  
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I have used a drill bit that cuts a slug and has minimal shavings. They should be used in a drill press and are devilish on any metal. I used one of these to cut a oil return hole in an oil pan (supercharger on a LS1). It is intended to retain shavings and is a wonderful tool. I was able to use it in a handheld drill, but, I would want control over it that a drill press would give you. If you've never seen one of these work, it's amazing. Look here:
http://www.drillbitsworld.com/Annula...rs-Cobalt.html
Old 11-08-2010, 09:06 PM
  #43  
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It takes 3-4 days at the oil cooler place, plus transit. So a week for the oil cooler.

I'm sort of "meh" about this idea. Any thoughts? Thought I'd drain the oil into a glass jar and see how much of it is sludgey.

Link: http://www.oilcoolers.com/sending_your_cooler2us.asp
Old 11-08-2010, 09:57 PM
  #44  
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Have you checked with the mechanics at an airport near you? I used an outfit in DFW area called American Cooler. They found two pinholes in mine that I didn't think were there. You'd then be good for another 20 years.
Old 11-08-2010, 10:50 PM
  #45  
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I can try to find Kevin I guess. I'll keep looking tomorrow.


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