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Hotrod Build Start To Finish Video

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Old 05-03-2021, 02:45 PM
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tperazzo
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Mike from Mike's restorations stopped in for a visit!

I think he was a little nervous to drive my car, but it was a lot of fun and plenty of laughs.

Here's the video on Mike's YouTube channel.


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EMpunker (05-03-2021)
Old 05-04-2021, 10:42 PM
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By 1:30 into the vid, I thought to myself, you are more than mere mortal.

I then proceeded throughout the vid, and by the end determined that you are a jack of all trades and master of all. And also convinced: you are not a mere mortal! What a feat. Simply wow!


Edward

Last edited by Edward; 05-04-2021 at 10:43 PM.
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tperazzo (05-17-2021)
Old 05-17-2021, 04:23 AM
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Beauty! so on to dynamics.. how do u plan to balance the car with the added weight in the rear? By balance i mean: control lateral forces.. usu this is done by 1) adjusting suspension geometry to alter camber thrust(in turn) for both outside and inside wheels(front back and diagonally eeeek).. and also 2) adjusting wheel rates..

Judging by your thoroughness and passion, dynamics may be in the wheelhouse also.. Have you read Gillespie or RCVD by chance?(you mention roll center adjustments)

Last edited by NotFastYet; 05-17-2021 at 04:36 AM.
Old 05-17-2021, 12:58 PM
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Originally Posted by NotFastYet
Beauty! so on to dynamics.. how do u plan to balance the car with the added weight in the rear? By balance i mean: control lateral forces.. usu this is done by 1) adjusting suspension geometry to alter camber thrust(in turn) for both outside and inside wheels(front back and diagonally eeeek).. and also 2) adjusting wheel rates..

Judging by your thoroughness and passion, dynamics may be in the wheelhouse also.. Have you read Gillespie or RCVD by chance?(you mention roll center adjustments)
Added weight due to the roll bar?
Yes, I'm really looking forward to getting this car on the track and experimenting with suspension settings and alignment. I didn't build that roll bar for looks, ha ha. Actually it was designed to stiffen the chassis.
I did take some weight of the rear bumper (fiberglass), custom made aluminum bumperettes, light weight turn signal housings, lightweight rear glass, lexan quarter windows, etc. Most of those items are behind the axle whereas the roll bar is mostly in front of the rear axle. Hint: Polar moment of inertia.
All really fun stuff, if you ask me. Those books you mention are great. I also have Herb Adams, Chassis engineering and Smiths, Engineered/Tune to Win.

I just got new tires and wheels this week too! Can't wait to start the alignment/setup process video series. Coming soon!
Old 05-17-2021, 03:18 PM
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I must have read too fast, i thought you mentioned an engine swap.. from the original.. what engine(year) are u using? thx

Last edited by NotFastYet; 05-17-2021 at 03:21 PM.
Old 05-17-2021, 03:30 PM
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Originally Posted by NotFastYet
I must have read too fast, i thought you mentioned an engine swap.. from the original.. what engine(year) are u using? thx
Gotcha, this car is confusing because it's a mashup of parts. The chassis is a 1974 911S. Original engine is long gone or at least lost.
The current engine is a 912 engine I had lying around.
The future engine is an 87 3.2L Carrera engine.
The phase 3 engine is the same 3.2L but stroked and bored to 3.5L
Oddly enough Porsche used the same size rear torsion bars on 912 and 911 if I remember correctly. There's a huge difference in weight between these engines!

Old 05-17-2021, 03:49 PM
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ok so im not too far off..

what i can guess: porsche sets up their cars, geometry, tuned susp, wheel rates/stiffness to some acceptable performance specification... if this is altered by moving weight or adding/removing weight the specs will be off

what i know: textbook and 3d dynamics software dictates that suspension be in “accordance” with com.. mess with the com -> need to make adjustments to maintain performance.. Enhancing performance could be unattainable with some fixed(unalterable) geometry

i need to verify all that first hand(my project) but mathematical models are the starting point(for more math, ha)
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550bryan (05-20-2021)
Old 05-20-2021, 03:22 PM
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WOW!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Old 05-24-2021, 01:28 PM
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Check out the new wheels and tires!



I went with new wheels from Braid and Nankang tires. 225//60/15 and 205/60/15

Wasn't too hard to mount the tires myself, although I have access to professional machines that really help!

Check out the video here:
Tom

Last edited by tperazzo; 05-24-2021 at 02:27 PM.
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EMpunker (05-26-2021)
Old 05-29-2021, 06:27 PM
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Here's a video on brake caliper rebuild. Even though these are for my 356, the 911 calipers aren't that different.

Fun fact, disc brakes were first introduced on the 356B in 1962. Very similar to M calipers which was used until 1977.

Old 06-13-2021, 05:51 PM
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Default Door Latch Adjustment

Rebuilt door strikers really improve the driving experience without the doors rattling around. Towards the end of this video I explain how I adjusted the door striker for the best fit without any rattling sound when hitting bumps in the road.


Video Link




Last edited by tperazzo; 06-13-2021 at 06:00 PM.
Old 06-27-2021, 07:12 PM
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Default DIY String Wheel Alignment & Corner Weight

Another fun DIY project for me is string wheel alignment at home.

I made my own string frames that attach to the front and rear latch panels




Also made my own slip and turn plates.



Plus a camber/caster tool frame



Total weight is 1887lbs for my 911/912 at the moment.

Videos below for step by step setup.
Tool Fab:
Old 06-28-2021, 12:34 PM
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Not sure how straight youre going for(ive never done an alignment so i really cant speak on it).. but i have been looking into designing a somewhat mechanical CMM for my frame/project.. Ive found that “linear shaft” has tolerances up to .001”, pretty much the straightest metal u can buy.. Lintec has good pricing, after scouring the web and bothering many vendors.. Maybe this is helpful?
Old 06-28-2021, 12:41 PM
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How many deg bump steer front and rear? also what is max travel comp/rebound? thx

Last edited by NotFastYet; 06-28-2021 at 12:50 PM.
Old 06-28-2021, 10:05 PM
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Hey Not Fast Yet,
A car CMM would be awesome! For those that don't know CMM stands for Coordinate Measuring Machine and they are typically used to inspect parts in 3D with automatic readouts.

What do you want to measure? Chassis points or wheel alignment or both? Are you only using the cmm bars as a straight edge?

For my purposes a string is pretty straight. If I switch to fishing line, I could measure to +/- .020" most likely. .040" is good enough for car stuff if you ask me. The workshop manual tolerances are +/- 1mm worst case (.040")

I have not measured bump steer yet, but will....so keep watching. (dial indicator on the rotor most likely.) Or maybe a laser pointer projected on the wall, but that's harder to quantify.
Will probably do bump steer later down the road after I change the spindle height in the front. Also once the coilovers go in the rear, it will be a good time to measure rear bump steer.

Suspension travel is another important one. Will probably remove or cut some of the bump rubber in the front given my current ride height, but we shall see. I think the rear has plenty of travel up and down already, but doesn't hurt to check.

Need to add anti-rolls bars too! So, far from done with suspension setup, ha ha. This first go around is just to make the car more drivable for longer trips. I'm scrubbing lots of rubber with crazy toe-in!
Cheers,
Tom



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