Gear ratios...
The only complaint I have is the 2nd gear,that's it. If you want to go to the redline and shift it takes a while... But I've learned to live with that. Most drivers don't have that fine tuned sensibility. Perhaps I'm most drivers... And that's ok...
I wouldn't risk losing the warranty for the " gains " I'm reading about here.
One thing that the GT4 is not it's " sluggish ". Pete,this thread combined with your other one and I'm starting to believe your GT4 is defective...

The gearing thing is two fronts: 1) The stock gears fail to make the best of the 3.8, and 2) in-gear speeds in 2nd and 3rd (gears too tall) as well as 6th (gears too short). While "1)" might be affected if my GT4 was defective, "2)" would not be. And I am hardly the only one out there thinking the GT4 would be improved with different gears...
You know how to reach me privately if you want my input. As I said in advance I have zero response to Mark's usual rubbish. He's gone in circles with this stuff in the race forum more times than I have fingers. I'm not getting involved, and doubly so given his "ax to grind" as you mention.

http://www.apexgarage.com/tech/gear_ratios.shtml
Boring background info:
If you have OEM specs for gearbox ratios and final drive to use for inputs, the only input variable subject to much error is the diameter of the tire, because it's really the rolling radius of the wheel/tire that converts rotation to linear velocity. IOW, the deflection of the sidewall of the tire due to vehicle weight creates the true rolling radius, not the unladen diameter of the fitted tire on the wheel. Rolling radius in feet multiplied by the rotational velocity in radians per second gives you linear velocity in feet/sec. There are 6.2832 radians per 1 revolution.
For cross-check, I know that 3,000 RPM in 6th gear in my GT4 with OEM MSPC2 tires gives 75 MPH as measured by GPS, given that there is some round off error due to MPH being reported in whole units of 1 MPH, error in tachometer indication, and in my eyeball reading the tach. This may not vary much from the calculator on the website above if the OEM mounted and unladen tire diameter is plugged in. IOW, the sidewall of the MPSC2 tires is stiff and doesn't deflect much, so just poking in the mounted unladen tire diameter is probably pretty close to accurate. EDIT: Using a tire diameter of 26.5" in the calculator link above I get 75 MPH at 3,000 RPM with 3.89 final and .81 ratio for 6th.
So yes, you can let air out of your tires to decrease your overall gear ratio, but that would be silly wouldn't it.
I was thinking that what people seem to want is:
A. a more engaging 1-70 mph experience
B. shorter gears in general
I think a smaller 1-2 gap would help with (A), while (B) can be handled with a final drive change. So maybe just do a slightly shorter final and a new taller 1st gear to undo the final drive change just for 1st. (Also, so that 1st is still useful on an autox course.)
Very small gearing changes are very noticeable. With the exception of the 6th gear desire, I think this might be exactly what you want Pete.

Let's set some controls here. We are going to drive 1 mile. For our purposes here we will say that we are running a 24" tire like you might find on an old 1967 911S racer, so conversions are more straight forward. A mile is 5,280 ft. The tire is 2' in diameter, so cirumference is just 6.28. So, to drive a mile it must rotate 840.76 times.
Let's run this car with a Cup Car 4.00 ratio final drive. An 8:32 toothcount. So each time the 32 tooth gear ring gear rotates once, the pinion must spin 4 times. Over the course of a mile, that pinion will spin 3363.04.
Now, let's go over to the 3.89 Final drive the Cayman runs. Happens to be the same as a 997.2 GT3RS, BTW. 9:35 toothcount. Spin that 35 tooth ring gear on this gearbox to go a mile in 5th and you've spun your pinion only 3270.56 times.
Now go drive 25k miles. Which ring and pinion will show more wear? Which one will wear out first? The Cup one.
This was never about maximizing rotations or making it spin faster. What kind of rubbish is that? Above I was asked to make an argument why the 3.44 of the GT3 is better than the 3.89 of the Cayman. Why would I do that? I never said it was better for acceleration. I said that the people comparing top speed in gear between the GT3 and Cayman were missing one key variable, that the two cars don't have the same final drive.
Lastly, the ratios above in red in Mark's chart (post #64) that are being touted as good enough or maybe even optimized for the GT4? Those are the GT3 996 ratios. Pete posted the correct ratios farther down.
Yargk,
1st gear is on the mainshaft, just like 2nd. Can't do one without the other. You can run a taller 1st and make the new 2nd identical to stock, but you still have to actually make the new 2nd.
Last edited by GTgears; Dec 3, 2016 at 12:00 PM.
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buy install drive b happy
not everyone will understand the technicalities.
i hate it when my clients ask how i invest their money
the stack i had was great
1st & 2nd gear are integral to the mainshaft. What does this mean? You can't make one without the other. It's not as simple as the additive math Pete used above to add in 2nd gear, for example. Here's a picture of what the mainshaft assembly looks like (ignore that it's a different gearbox, same concept):
From left to right is 6-5-4-3-2-1. 1 and 2 have already been pulled off the pinion. On the mainshaft side, 1 and 2 are part of the mainshaft. So, instead of $1095 per gear, if one wants to change 2, one must change 1 AND the mainshaft. $4000 for 1-2 and mainshaft. Twice the price. $4000 even if all you care about is a different 2nd gear ratio. Can't do one without the other.
Any idea what a new tranny costs for those that may want one of each ?
to think that you ge more torque by changing gear ratios is a misnomer. all you do is shift the optimization of the HP up or down the scale.. this means, all you are doing is changing vehicle speed range and HP utilization. in other words, you change a gear ratio, you shift the optimization point up or down in speed. its a trade off..... example: a change of gear ratio might now make your cars sweet spot from 55mph to 75mph instead of 60mph to 80mph. if you race the car, you want to optimize for every single turn, and track, but that usually is impossible, so you look at the speeds you usually run, and where and select the best gear ratios possible...... if you dont have the luxury of changing the gears, JUST make sure you are in the RIGHT gear. This means you want to be shifting at redline to maximize accelerative force during all gears and resultant gear shifts.
Below Yargk puts it all on the table... its almost all you need to know. whats missing is the HP curve.
what does the comparison say? it says that you really have a 4 speed for the track, and possibly really only a 3 speed for most tracks. 2nd for most speeds over 40mph and a top track speed in 4th gear at 147mph.. (road america mani straights, unless you have boosted the HP like the POC racing caymans pushing 350rwhp) so, with that known.. there is NO issues.
i added some color to the gear ratio RPM changes post shift by adding the %. this means 1st is to get out of the paddock.. redline to 46mph. perfect for auto cross tight turns, and usless on a big track, for good reason.
2nd your lowest gear on the track, from 40 to 80mph .. most GT4 drivers dont use the gear properly.. are in 3rd where they should be in second on critical turns. and some dont use 3rd when they can and stay in 4th.
what this means is that you are NOT using the engines available HP.. in the above example, if you are ever in the 4-5000rpm range on the track, you are giving away near 50hp vs being at 6Krpm. this 50hp, is near 50ft-lbs of torque loss too. and the same percentage loss of torque at the rear wheels. this is the main point here. keeping the engine RPM in the sweetspot. the cayman has perfect ratios for most all applications. even on the hyway, with a redline of near 7800rpm, you cruise around at 80mph at near 3000rpm, it sounds like the engine could lug down a bit more .. but no worry, its designed to be operating at slightly higher RPM... there is no proof that the MPG you would get with a taller 6th gear would give more efficiency. if you want hear lower RPM, get a taller tire in the rear.
But generally, dont worry about it.in summary: the GT4 gear box allows for all shifts, after 1-2nd gear, to remain above 5700rpm which is the goal and sweetspot of HP for the engine. no changes can improve the perfection already achieved by porsche designers. if you think otherwise, i would love to hear any idea of a better spread or ratio for the GT4
just a few thoughts to put your minds at ease... you have an optimized gear box for the engines HP and HP curve of the GT4
this is what i was talking about above. ... the 5% change is not required because of the HP curve. as long as you are optimized for the entire HP curve for each gear, there is NO reason to change. GT3 needs to rev higher as the HP peaks and shape happens in a higher range of the RPM. thats the ONLY reason. you don't change the torque or anything by 5% by changing. sure in each gear you would have a change, but you also have a trade off of the exact same amount.. so, dont be too quick to judge. a common mistake in gearing decisions are made in using that logic. in other words, if you change your gear ratios 5%, you migh gain torque ini 2nd, but lose torque in 3rd in a more dramatic way... especially if you use 3rd more often in the lower RPM ranges of that gear.
so, enjoy the car.. its already optimized for your purposes of track and street. the close ratios are great for keeping the RPM close to the max HP region of your HP curve.
Plus, just for discussion what would the optimal gear ratio be for you? make it real simple.. give me speeds at redline for the Gt4 and we can discuss the trade offs... this entire discussion can be wrapped up by investigating this desired changed, the perceived value and performance gain or loss, by how it compares to the already near perfect GT4 gear set for most all uses , track and street.
I hope this has helped answer any concerns of the past 5 pages.
below... GT3 hp curve vs the GT4 HP curve... the answers to what works and what doesnt are found here
remember, its all about usable HP. why??
acceleration = power/(mass x velocity) newton said so!!!!


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if u want one to build up i have one for sale
the case is fine
3rd gear done
which is prefect to do
the "kit" of 1-6
i'll sell my $3500 plus shipping
located in vegas
so let's put money where mouth is.
buy the case and get it done
total approx cost with above gearbox built for 1-6 with LSD and all associated synchros/etc?
how much shop time to swap the oem back in?
where are you located? Feel free to pm me


