Notices
Cayenne 955-957 2003-2010 1st Generation
Sponsored by:
Sponsored by:

pull engine

Thread Tools
 
Search this Thread
 
Old Mar 29, 2023 | 06:24 PM
  #1  
jeff spahn's Avatar
jeff spahn
Thread Starter
Rennlist Member
15 Year Member
 
Joined: Nov 2009
Posts: 8,659
Likes: 426
From: Dubuque, IA
Default pull engine

Guess I have to pull the engine myself. Indy is too busy and dealer doesn't want to do it. Looks like I get another lift (two post this time) and a 1750# lift table to lower the engine/trans. Isn't learning fun!
Reply
Old Mar 29, 2023 | 09:58 PM
  #2  
TomF's Avatar
TomF
RL Community Team
Rennlist Member
20 Year Member
 
Joined: Apr 2002
Posts: 3,979
Likes: 229
From: Seattle
Default

Sorry man! That sucks. Although it should be a fun project... I wish I could get a lift into my garage... the height is too low and it will cost me five figures to get a variance to raise the roof...
Reply
Old Mar 29, 2023 | 11:52 PM
  #3  
matthew.a.tanner's Avatar
matthew.a.tanner
Rennlist Member
5 Year Member
 
Joined: Jun 2020
Posts: 160
Likes: 40
Default

Following for the journey
Reply
Old Mar 30, 2023 | 12:11 AM
  #4  
Malibu955's Avatar
Malibu955
Pro
5 Year Member
 
Joined: Jan 2018
Posts: 674
Likes: 199
From: Redondo Beach CA
Default

So much unanswered "why" in this post.
Reply
Old Mar 30, 2023 | 01:34 AM
  #5  
hopsis's Avatar
hopsis
Pro
 
Joined: Sep 2019
Posts: 533
Likes: 192
Default

It is really not such a big job... Well of course it is a huge job but it still isn't impossibly difficult. Took me about 12 hours, outside, no lift, only a 3ton floorjack and stands. Absolutely the biggest hurdle is getting over the initial terror and just starting. It gets easier after that.

Reply
Old Mar 30, 2023 | 08:12 AM
  #6  
Petza914's Avatar
Petza914
RL Community Team
Rennlist Member
15 Year Member
 
Joined: Oct 2007
Posts: 28,535
Likes: 8,344
From: Clemson, SC
Default

Following along. Good luck.
Reply
Old Mar 30, 2023 | 11:27 AM
  #7  
hatchetf15's Avatar
hatchetf15
Rennlist Member
5 Year Member
 
Joined: Dec 2016
Posts: 2,451
Likes: 1,322
From: Mt Juliet, TN
Default

Jeff - Have you found a reliable time estimate for dropping the power pack without removing the front? I can’t find a number for how high to lift for enough clearance. A lot of folks through the years have said pulling the front apart was a complete *ss pain. My experience taking the front apart and replacing a good deal of it, after a kamikaze deer episode, was not as difficult as it was tedious. I recall both Mr Haney and J’s World went dolly out the front.

Just wondering what cost/benefit factors you considered in case (knock on wood) I need to get crazy on my motor. My limiting factor would be standard garage height. In my case I could use an engine hoist, but would probably not be able to raise the Pepper enough to dolly the power pack out with a lift…although I’d love to see the look on Wifey’s face when I asked if we can get a two-post.
Reply
Old Mar 31, 2023 | 10:27 AM
  #8  
jeff spahn's Avatar
jeff spahn
Thread Starter
Rennlist Member
15 Year Member
 
Joined: Nov 2009
Posts: 8,659
Likes: 426
From: Dubuque, IA
Default

Originally Posted by hatchetf15
Jeff - Have you found a reliable time estimate for dropping the power pack without removing the front? I can’t find a number for how high to lift for enough clearance. A lot of folks through the years have said pulling the front apart was a complete *ss pain. My experience taking the front apart and replacing a good deal of it, after a kamikaze deer episode, was not as difficult as it was tedious. I recall both Mr Haney and J’s World went dolly out the front.

Just wondering what cost/benefit factors you considered in case (knock on wood) I need to get crazy on my motor. My limiting factor would be standard garage height. In my case I could use an engine hoist, but would probably not be able to raise the Pepper enough to dolly the power pack out with a lift…although I’d love to see the look on Wifey’s face when I asked if we can get a two-post.
Fortunately, I have 22' ceilings. I currently have a 4 post lift and a 2 post can go right next to it. I was researching pulling the front but I don't think it really helps me get the turbos out. Can you verify if I pull the front off I can easily get to the turbos for R&R?

Originally Posted by Malibu955
So much unanswered "why" in this post.
Prior post. Turbo oil seals are bad. Gotta pull them and get turbos rebuilt. Local shop can't do it, too busy. Dealer isn't interested. I can buy a lift and lift table for less than the dealer wants for 2/3 of R&R.
Reply
Old Mar 31, 2023 | 11:47 AM
  #9  
theprf's Avatar
theprf
Race Car
5 Year Member
 
Joined: Aug 2017
Posts: 4,927
Likes: 2,531
From: Central MA
Default

I don't think it's possible to remove the turbos with the engine in the car. They are held on by 3 bolts that go down through the exhaust manifold from the top. Perhaps if you could get the exh manifolds off the engine?

When I changed my engine I removed the front of the car which really was not that big of a deal. The worst part of the entire thing was the two clips that hold the radiator to the front crash bar.
I recovered the refrigerant and removed the A/C condenser. I removed the P/S cooler. I did not disconnect the transmission cooler because I could tell all the lines into the thermostat were seized and that was going to be a big problem to disconnect.
Getting the airbox intake pipes through the holes in the core support was also tricky.
I removed the bolts holding the front LCA's to the subframe and removed the subrame separate from the engine. I left all the suspension parts on the car.
Reply
Old Apr 1, 2023 | 11:25 AM
  #10  
jeff spahn's Avatar
jeff spahn
Thread Starter
Rennlist Member
15 Year Member
 
Joined: Nov 2009
Posts: 8,659
Likes: 426
From: Dubuque, IA
Default

So I am researching two post lifts and was wondering if anyone has experience with the Max Jaxx on lifting height. Will it lift high enough to get a lift table under there and get the engine out? I have a 4 post lift, that obviously won't work. Max jaxx says 50" max lift is possible. The lift table I am looking at is 19" high so that leave me 31" from my math.
anyone?

Last edited by jeff spahn; Apr 1, 2023 at 11:27 AM.
Reply
Old Apr 1, 2023 | 11:43 AM
  #11  
hatchetf15's Avatar
hatchetf15
Rennlist Member
5 Year Member
 
Joined: Dec 2016
Posts: 2,451
Likes: 1,322
From: Mt Juliet, TN
Default

“Can you verify if I pull the front off I can easily get to the turbos for R&R?”

Sorry to say no way to r/r turbos with engine sitting on the subframe. If you went at it from the front and hoisted the motor, probably ok. But, since you have the space, drop out on table less stressful. And you get more stuff for the garage!
Reply
Old Apr 1, 2023 | 12:40 PM
  #12  
theprf's Avatar
theprf
Race Car
5 Year Member
 
Joined: Aug 2017
Posts: 4,927
Likes: 2,531
From: Central MA
Default

Originally Posted by jeff spahn
So I am researching two post lifts and was wondering if anyone has experience with the Max Jaxx on lifting height. Will it lift high enough to get a lift table under there and get the engine out? I have a 4 post lift, that obviously won't work. Max jaxx says 50" max lift is possible. The lift table I am looking at is 19" high so that leave me 31" from my math.
anyone?
I dropped my engine with a lift table and a Max Jax lift. No problem at all. My lift table is a 1000 pound version and is 11" high.
I did remove the front of the car including the radiator support and all the radiators. This let me roll the engine/transmission assembly out the front.

I cannot imaging trying to do all the disconnects with the front part assembled.
Reply
Old Apr 1, 2023 | 02:23 PM
  #13  
Crozzer's Avatar
Crozzer
Rennlist Member
 
Joined: Apr 2022
Posts: 927
Likes: 154
From: Salt Lake City, Utah
Default

OP FWIW there is a thread somewhere on here talking through the procedure to R&R the turbos without engine removal. In his estimation it was worth it, but barely, if I recall correctly.

Gonna upgrade those turbos with the money you save!?

Reply
Old Apr 1, 2023 | 07:30 PM
  #14  
jeff spahn's Avatar
jeff spahn
Thread Starter
Rennlist Member
15 Year Member
 
Joined: Nov 2009
Posts: 8,659
Likes: 426
From: Dubuque, IA
Default

Originally Posted by theprf
I dropped my engine with a lift table and a Max Jax lift. No problem at all. My lift table is a 1000 pound version and is 11" high.
I did remove the front of the car including the radiator support and all the radiators. This let me roll the engine/transmission assembly out the front.

I cannot imaging trying to do all the disconnects with the front part assembled.
do you have a detail photo list of this process? It doesn’t seem that terrible.
Reply
Old Apr 1, 2023 | 11:45 PM
  #15  
TRINITONY's Avatar
TRINITONY
Rennlist Member
20 Year Member
 
Joined: Aug 2005
Posts: 10,677
Likes: 542
From: I should be in TNT for Carnival!
Default

Originally Posted by theprf
I don't think it's possible to remove the turbos with the engine in the car. They are held on by 3 bolts that go down through the exhaust manifold from the top. Perhaps if you could get the exh manifolds off the engine?

When I changed my engine I removed the front of the car which really was not that big of a deal. The worst part of the entire thing was the two clips that hold the radiator to the front crash bar.
I recovered the refrigerant and removed the A/C condenser. I removed the P/S cooler. I did not disconnect the transmission cooler because I could tell all the lines into the thermostat were seized and that was going to be a big problem to disconnect.
Getting the airbox intake pipes through the holes in the core support was also tricky.
I removed the bolts holding the front LCA's to the subframe and removed the subrame separate from the engine. I left all the suspension parts on the car.
Good to know, been down that road already.
Reply



All times are GMT -3. The time now is 09:24 AM.