Driver’s side coolant leak
#16
I wish you luck - but sort of doubt if simply tightening it will fix it. That gasket is a hard fiber one, and I can imagine the reason it's leaking more is it's eroded away more due to the leaking over time. Now - despite what the manual says - it IS possible to replace that manifold (and the two gaskets) without engine removal. I suspect it requires someone young and very flexible who isn't bothered by pain. It would have to be done laying on top of the engine, with your head over the rear of the engine, and after removing the high-pressure fuel pump so you have access from the top. It can be done - the dealership who fixed my '06 did it.. but I imagine some pain was involved (luckily I got them to fix it the last week of CPO coverage.) Having an assistant to hand you and take away tools would also be very useful - especially if they know what tools are.
#17
Had a chance to get under the car today and to my surprise coolant leak is coming from entirely new area. Lucky me it’s coming out of the two holes under the transmission. I took my endoscope and stuck it up there anyways to take a look at Where the previous small leak was and everything looks clean and dry. The water distributor manifold and barbed hose fitting looked great as well, no leaking or from any of the other connections.
Next was to look in the obvious place that would cause coolant to be coming out of the bottom of the bell housing holes So stuck the endoscope up under the intake and bingo, found a nice pool of coolant in the valley.
Not sure if I should be relieved that’s what it is and that hopefully I can clean it out before the seals in the transmission get shot over the water distributor leaking at the back of the motor. Going to slowly start taking apart the top of the intake and diving into what possibly could have sprung a leak under there. It is a 957 so already has the aluminum pipes but I know there are still some plastic pieces under there.
Coolant in Valley underneath and take
Barbed hose fitting on water distributor
Next was to look in the obvious place that would cause coolant to be coming out of the bottom of the bell housing holes So stuck the endoscope up under the intake and bingo, found a nice pool of coolant in the valley.
Not sure if I should be relieved that’s what it is and that hopefully I can clean it out before the seals in the transmission get shot over the water distributor leaking at the back of the motor. Going to slowly start taking apart the top of the intake and diving into what possibly could have sprung a leak under there. It is a 957 so already has the aluminum pipes but I know there are still some plastic pieces under there.
Coolant in Valley underneath and take
Barbed hose fitting on water distributor
#18
Got intake off but before I did I could see one culprit immediately. There is a plastic nipple bolted to the block on both the right and left side on the front of the engine just under the intake. Both sides had telltale sign of pink dried crust of anti-freeze around them with a small pink stream running into the valley. When I went to wipe the crust off the one on the driver's side which was the worse looking of the two, I barely touched it and the plastic nipple broke right off. The other one didn't seem as brittle but it's obviously not sealed and is leaking as well. I couldn't see anywhere else it could be leaking from but once I replace these two I'll pressure test it to make sure. I can actually replace these without taking the fuel runners off, but going to take them off anyways so I can clean all the dried crusted antifreeze out of the valley.
Any pointers for how to clean that area out and do I worry about trying to clean up the dried antifreeze that got into the bellhousing?
Any pointers for how to clean that area out and do I worry about trying to clean up the dried antifreeze that got into the bellhousing?
The following users liked this post:
Kipp (06-06-2021)
#19
Another follow-up. Spent some time cleaning up the absolute mess of coolant the last couple of days. New coolant vent line arrived and put it in last night. Will finish up putting it all back together today. I think I have a beef with the Porsche dealership service department where I bought it from. They had performed a full engine out service so had things apart and put back together and let's just say they cut some corners and missed some stuff which likely caused this leak in the first place. The old vent line were missing the rubber o-rings which creates the seal to make it water tight. No wonder there was signs of coolant weeping out them. There was also a plastic cover on the starter battery terminals which was broken in half then duct taped back together. Some of the various vacuum lines at the back were not tucked in and snapped into their proper mounting areas.
Always support a good independent Porsche mechanic and not the stealership service department. That is all.
Always support a good independent Porsche mechanic and not the stealership service department. That is all.
The following 2 users liked this post by Chensley:
deilenberger (09-24-2020),
Kipp (06-06-2021)