2000 Boxster S suspension refurbishing
#1
2000 Boxster S suspension refurbishing
Hello, I picked up a 2000 Boxster S with 130,000 miles a couple of weeks ago because my daughter was interested in doing some autocross and what not. I was really looking for a Miata but bought the Porsche on a bit of an impulse.
The whole suspension and front end need to be gone through. I've done several full front end rebuilds on other vehicles (ball joints, shocks, struts, tie rod ends, etc.) but never on a Porsche, mostly on full size trucks and SUVs.
Anyway, I think the front struts are the original black Bilstein B4s and they are probably due for replacement. However, the rears are yellow Bilstein B6s (part # 22-046222). Were these offered on a 2000 Boxster S or have these likely been replaced and upgraded?
Other than that I can feel that it needs tie rod ends and something's worn/loose in the left rear end, which sounds like that's probably either the trailing arm or the strut. I'd prefer not to break the bank and do all upper and lower control arms, ball joints, etc but if it's all likely shot I guess I'll do all of it. What are the most common parts that are almost certainly worn out at 22 years, 130,000?
The whole suspension and front end need to be gone through. I've done several full front end rebuilds on other vehicles (ball joints, shocks, struts, tie rod ends, etc.) but never on a Porsche, mostly on full size trucks and SUVs.
Anyway, I think the front struts are the original black Bilstein B4s and they are probably due for replacement. However, the rears are yellow Bilstein B6s (part # 22-046222). Were these offered on a 2000 Boxster S or have these likely been replaced and upgraded?
Other than that I can feel that it needs tie rod ends and something's worn/loose in the left rear end, which sounds like that's probably either the trailing arm or the strut. I'd prefer not to break the bank and do all upper and lower control arms, ball joints, etc but if it's all likely shot I guess I'll do all of it. What are the most common parts that are almost certainly worn out at 22 years, 130,000?
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Heinzr57 (10-04-2022)
#2
Intermediate
I don have an answer for you but I do have a question.Did you put the fron5 bumper on or do yo know where I was purchased from?Looks good!The entire car looks good.
Back to your topic,I hear a little bit of a clunking from the suspension in the back driver side.Strut replacement needed?
Back to your topic,I hear a little bit of a clunking from the suspension in the back driver side.Strut replacement needed?
#3
Racer
Note that I believe that German cars need a special strut compressor, assuming that you're going to keep your old springs. I've had several mechanical engineers tell me that the springs are as new after 130k mi. so all you need there is the special strut compressor and new struts. I'm saying this because I recently did struts/shocks, tie rods, stabilizer links etc on my 04 BMW. It wasn't that hard once I had the right tools.
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Heinzr57 (10-04-2022)
#4
I did the front struts last week using the standard O’Reilly loan-a-tool spring compressors, reused the original springs and it was no different than any other strut job I’ve ever done. I’ve not gotten to the rears yet but I don’t see much different about them. The original struts were completely shot, BTW. I just haven’t been motivated to do the rears
#5
https://nrauto.com/products/porsche-...yle-997-bumper
I’ve emailed them and called (left voicemail) over the last few weeks and I haven’t heard back from them.
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Heinzr57 (10-05-2022)
#6
Hello, I picked up a 2000 Boxster S with 130,000 miles a couple of weeks ago because my daughter was interested in doing some autocross and what not. I was really looking for a Miata but bought the Porsche on a bit of an impulse.
The whole suspension and front end need to be gone through. I've done several full front end rebuilds on other vehicles (ball joints, shocks, struts, tie rod ends, etc.) but never on a Porsche, mostly on full size trucks and SUVs.
Anyway, I think the front struts are the original black Bilstein B4s and they are probably due for replacement. However, the rears are yellow Bilstein B6s (part # 22-046222). Were these offered on a 2000 Boxster S or have these likely been replaced and upgraded?
Other than that I can feel that it needs tie rod ends and something's worn/loose in the left rear end, which sounds like that's probably either the trailing arm or the strut. I'd prefer not to break the bank and do all upper and lower control arms, ball joints, etc but if it's all likely shot I guess I'll do all of it. What are the most common parts that are almost certainly worn out at 22 years, 130,000?
The whole suspension and front end need to be gone through. I've done several full front end rebuilds on other vehicles (ball joints, shocks, struts, tie rod ends, etc.) but never on a Porsche, mostly on full size trucks and SUVs.
Anyway, I think the front struts are the original black Bilstein B4s and they are probably due for replacement. However, the rears are yellow Bilstein B6s (part # 22-046222). Were these offered on a 2000 Boxster S or have these likely been replaced and upgraded?
Other than that I can feel that it needs tie rod ends and something's worn/loose in the left rear end, which sounds like that's probably either the trailing arm or the strut. I'd prefer not to break the bank and do all upper and lower control arms, ball joints, etc but if it's all likely shot I guess I'll do all of it. What are the most common parts that are almost certainly worn out at 22 years, 130,000?
When you do replace the front struts (and at 130k miles, you should), they are very straightforward. The biggest challenge will be potentially rusted on nuts on the top end of the piston, where it goes thru the strut bearing. Since the struts are going to the scrapyard, grabbing the exposed part of the piston with vice grips and hitting the nut with an impact wrench is the brute force solution (they use a lotta road salt in the winter here in NJ).
The following users liked this post:
Heinzr57 (10-05-2022)