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Two More 3.9L Projects Underway @ Shark Werks

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Old 02-23-2012, 11:35 AM
  #16  
jenk12m
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Very nice
Old 02-23-2012, 01:33 PM
  #17  
Dan@SharkWerks
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Originally Posted by Nizer
Looks like another Florida cheater in the works....
Glad to help with the Florida scene!

Originally Posted by FFaust
I love these threads.

And even more hearing/reading stuff like this:
Thanks FFaust and glad you enjoyed it. I had to narrow down about 300 photos to reach this number, but it's fun to see what we come up with in the end.

Originally Posted by sin911
We don't cheat here in Florida, we simply "upgrade" our cars
Lol

Originally Posted by dntlvet
wow, some guys have tough jobs .... just another day.
a GT3, GT3RS, ehhh
Ahh yes, we love these cars. That helps get through the slower days.

Originally Posted by Traffic53
super cool pictures. thank you.
please keep them coming!
Originally Posted by Aerokitted
Lovely pics - many thx
Sure thing and we will keep em coming!

Originally Posted by lopro
nice thread, like the documentation sharkwerks does. Fresh looking engine, keep the build pics coming. Dont just finish it and leave us all in suspense. This is interesting stuff, Not enough of this kinda threads on this forum. I love the build process and half the fun of cars is watching the work being carried out. I find it very enjoyable how things go together and how it works.
Thanks Lopro, the next batch of photos should be a bit new/interesting stuff. I think some people might use our threads to assemble the bulk of their cars themselves. Of course we don't make it that easy, but at least we give some reference points and people can see what the internal bits look like since they're so well hidden when the engine's in place.

Originally Posted by TRAKCAR
+1 love the thread. Keep it coming!
Originally Posted by jenk12m
Very nice
Originally Posted by 911Jetta
+911

Wow. Thank you for sharing. The flying shark is awesome. Great branding!
Thanks guys, we had fun w/ the shark!

Originally Posted by deputydog95
Who's car is that? I'd love to meet up with them at Sebring sometime to ask some questions.
Check this thread: https://rennlist.com/forums/997-gt2-...harkwerks.html

Originally Posted by Mark Dreyer
And some of us upgrade the nut behind the wheel. I just have GT3 envy.
Originally Posted by savyboy
The car under surgery belongs to my pal Cameron- as addicted to the track crack as anyone I know. Just an awesome guy and plenty fast Now he will be even harder to keep up with

Great pictorial Dan! Keep up the good work.

Here is the hood badge of Cameron's car
Originally Posted by NorthVan
What is the deal with Hello Kitty?
Thanks guys and LOL at the hood badge, I think it's quite unique and definitely adds character to the car. It's carbon too (weight savings!)
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Old 02-23-2012, 08:18 PM
  #18  
pissedpuppy
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was that the white w/blue track rat from the bay area that seemed for sale forever? if so, did it sell? as i recall it was a little pricey which may have lead to it sitting a while
Old 02-23-2012, 10:16 PM
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tredirtyfive
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nice build. thanks for sharing
Old 02-24-2012, 12:05 AM
  #20  
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Originally Posted by savyboy
The car under surgery belongs to my pal Cameron- as addicted to the track crack as anyone I know. Just an awesome guy and plenty fast Now he will be even harder to keep up with

Great pictorial Dan! Keep up the good work.

Here is the hood badge of Cameron's car
Come on Cameron...first you get just plain fast, now a 3.9? You're killing me man!!!
Old 02-24-2012, 01:09 AM
  #21  
Nan P
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Great pics!!! Keep them coming!
There are going to be more & more 3.9L conversions so guys can stay close to a 4.0L & keep their cars fresh: another new mod.
Old 02-24-2012, 09:27 AM
  #22  
FFaust
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Originally Posted by Nan P
Great pics!!! Keep them coming!
There are going to be more & more 3.9L conversions so guys can stay close to a 4.0L & keep their cars fresh: another new mod.
For me, this will be the exclamation point at the end of the long list.
Old 02-24-2012, 09:33 AM
  #23  
onelove
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If Robs GT3 ends up anything like his 993 did, the local GT3 cheater crowd should be scared!
Old 02-24-2012, 09:49 AM
  #24  
aussie jimmy
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'displacement wars' have begun
Old 02-28-2012, 05:15 PM
  #25  
Dan@SharkWerks
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With the 50k+ miles, the valve guides have excessive movement, especially on the exhaust side, and since the stems are only 6mm, we opted for a refresh of the head. New valve springs and guides, along with a little clean-up

Old 02-28-2012, 05:34 PM
  #26  
rijowysock
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pretty sick....
Old 02-28-2012, 11:24 PM
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freshness
Old 02-29-2012, 07:09 PM
  #28  
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On the home stretch now. As stated above with cars with high track miles when doing an engine build it would be wise to have the heads refreshed. This includes a nice jet wash, clean, polish and resurface (cylinder heads will have slightly higher compression), resurface the intake and exhaust valves and replace the intake and exhaust guides with honing for proper oil clearance, cutting of intake and exhaust seats. One thing you can also do is use manganese bronze guides that will last longer than factory:



Re-assembly continues with our 3.9L pistons, liners and our ring package:


One side in:


Assembly with the water jackets and cylinder package is a precision process requiring some factory tools as well as our own:



We also use our non-factory head gasket which is set up for the larger bore:


Installed and with our larger bore we use steel liners for strength:


On go the refreshed heads (with new springs too):




And assembled (there's a special torquing procedure here too):


Seal this thing and leave to dry over-night:


Almost ready to start installing the lifters:


In they go:


And the SharkWerks spec cam shafts are next:
Old 02-29-2012, 07:26 PM
  #29  
deputydog95
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You have no idea how bad I want to do this... The GT3 DE Cup Series would be turning into a nuclear arms race.
Old 02-29-2012, 07:33 PM
  #30  
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Thanks for the photo work -- gorgeous machinery.
You know, if you do enough of these 3.9's, sooner or later, you'll get to be pretty good at it.


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