Notices
997 GT2/GT3 Forum 2005-2012
Sponsored by:
Sponsored by: Porsche North Houston

pad changing

Thread Tools
 
Search this Thread
 
Old 04-24-2010, 07:21 PM
  #1  
ZSA Motorsport
Former Vendor
Thread Starter
 
ZSA Motorsport's Avatar
 
Join Date: Sep 2006
Location: Fair Lawn, New Jersey
Posts: 1,725
Likes: 0
Received 1 Like on 1 Post
Default pad changing

put some new tires onthe GT3. whomped thru a set of shoes in under 1000 miles, was the last 2 days at the track that did those stockers in . threshold braking on a 997.2 GT3 takes on new meaning. amazing machine.

so two questions:

1. im getting a grumbling, howling kind of noise when applying the brakes now that i didnt get before the last 2 days of tracking. someone suggeste dit might be pad materials in there, and it will go away, or thats the new norm, the noise you might get on that kind of brake setup after several hard days. or maybe there is a stone in there?

2. but when we took off the wheels to put on tires, unlike my boxster S racer, i couldnt exactly tell how to pull the pads. my other calipers have the backs open, you pull two pins and you can pull the pads out the backside. on the 997.2 GT3 , looks you have to take the caliper off to pull the pads because the rotors have them boxed in...is that right? am i missing something simple here?
we didnt waste a lot of time since we were fried from the sun all day.

any thoughts on the noise, or help with the pads is much appreciated..
Old 04-24-2010, 08:01 PM
  #2  
rmag
Rennlist Member
 
rmag's Avatar
 
Join Date: Jul 2005
Location: Virginia
Posts: 1,447
Received 53 Likes on 20 Posts
Default

Rears you have to pull the calipers, fronts you dont
Old 04-26-2010, 12:00 PM
  #3  
Apex GT
Rennlist Member
 
Apex GT's Avatar
 
Join Date: Apr 2005
Posts: 166
Likes: 0
Received 0 Likes on 0 Posts
Default

Unbelievable! This is a pain. Is this so they can charge more at the dealer for labour rates?
Old 04-26-2010, 08:20 PM
  #4  
ZSA Motorsport
Former Vendor
Thread Starter
 
ZSA Motorsport's Avatar
 
Join Date: Sep 2006
Location: Fair Lawn, New Jersey
Posts: 1,725
Likes: 0
Received 1 Like on 1 Post
Default

mind boggling. i guess a quick pad change is out of the picture.
Old 04-26-2010, 08:41 PM
  #5  
TrackDays247.com
Former Vendor
 
TrackDays247.com's Avatar
 
Join Date: Jul 2004
Location: Kirkland, WA
Posts: 4,299
Likes: 0
Received 4 Likes on 4 Posts
Default

FWIW 997.2 cars ahve been getting some OEM pad transfer, a bit odd considering how soft those pads are.
Old 09-19-2010, 05:11 PM
  #6  
tshih
Instructor
 
tshih's Avatar
 
Join Date: Oct 2002
Location: NJ
Posts: 120
Received 13 Likes on 10 Posts
Default

aside from removing the 2 mounting 10 mm allen head bolts, the calipers don't exactly slide off the rotors. There are 4- 10 spline bolts holding the guide rods for each pad in the rear caliper setup of the 997.2 GT3 which seems to require a special socket to remove before the caliper can clear the rotors which then allows pad replacement. Anyone know or can post a part # for that spline socket tool necessary to do the pad swaps here and a source? Thanks in advance.

Tom
Old 09-19-2010, 05:33 PM
  #7  
TRAKCAR
Rennlist Member
 
TRAKCAR's Avatar
 
Join Date: Jan 2008
Location: S. Florida
Posts: 29,443
Received 1,688 Likes on 785 Posts
Default

I put studs in all around.
It's only a matter of time before you cross thread the aluminum uprights with stretch bolts.
Old 09-19-2010, 09:40 PM
  #8  
tshih
Instructor
 
tshih's Avatar
 
Join Date: Oct 2002
Location: NJ
Posts: 120
Received 13 Likes on 10 Posts
Default

Trakcar, you still have to remove the OEM bolts before replacing them with studs. Do you have an answer to my question?
Old 09-19-2010, 10:31 PM
  #9  
Asquared
Nordschleife Master
 
Asquared's Avatar
 
Join Date: May 2009
Location: Eastern TN
Posts: 7,281
Received 66 Likes on 39 Posts
Default

Here is Mikymu's excellent DYI w/ pics for the rears calipers (pics are PCCB, but the process is identical for steels).

Here is a very informative thread on the rear caliper bolt issue.
Old 09-19-2010, 11:30 PM
  #10  
tshih
Instructor
 
tshih's Avatar
 
Join Date: Oct 2002
Location: NJ
Posts: 120
Received 13 Likes on 10 Posts
Default

Thanks Allen,

Mikymu's excellent writeup is a great help solving my problem. Turns out you don't need to remove those 10 spline bolts. Just have to unhook the brake line support to be able to move caliper off the rotors. Just have to pry off the sensor wires before hand.
Old 09-20-2010, 09:16 AM
  #11  
TRAKCAR
Rennlist Member
 
TRAKCAR's Avatar
 
Join Date: Jan 2008
Location: S. Florida
Posts: 29,443
Received 1,688 Likes on 785 Posts
Default

tshih, if you do not have studs, you do not have to unhook the brake line support either, but it might make it easier.

I have the studs, like the CUP cars, but the uprights are different as well as the studs.

Maybe you also want to tape togather and zip tie the sensor wires out of the way as well. they are useless and will fry to a crisp with enough track use.
Old 09-22-2010, 12:51 PM
  #12  
tshih
Instructor
 
tshih's Avatar
 
Join Date: Oct 2002
Location: NJ
Posts: 120
Received 13 Likes on 10 Posts
Default

Peter,

Just changed the rear pads. I don't have studs and everything is new so rust was not an issue. I was even able to push the pistons back into the caliper by hand. One thing for sure it would help to have a third hand as getting the sensors off and on required 2 hands while someone else has to hold the caliper up. I solved the need by tying the caliper to the coilover spring with a rope when it is resting on top of a horizontal suspension strut. Next time I will just tie the sensors to the side.

So I got 12 track days wear out of the first set of pads in the rear. There were about 4-5 mm pad lining left from 10-11 mm when new. My tires were also only about 1/3 worn from new after 4500 miles (1000-1500 on track). The front pads are about 1/3 worn. Awesome PCCBs, I'm glad the car came with them and won't be switching to steels anytime soon.

Tom



Quick Reply: pad changing



All times are GMT -3. The time now is 11:56 PM.