The DIY Guide to Replacing your 997 Coolant Expansion Tank
#16
Yessir. Look at the pressure bypass screws just waiting to go at any moment.....rusted clear through. No wonder I smelled coolant but couldn’t see any. The o-rings under that bypass valve were both deformed especially the smaller under the top of the cap. So coolant seeped up and into the screws/holes and sat to cook for years. Tank didn’t discolor but screws didn’t last. My guess is 2010 vintage.
Last edited by ALEV8; 12-28-2018 at 11:09 PM.
#18
Those are the screws that hold down your bypass valve and secure it to the tank!
#19
Three Wheelin'
Thanks TheBruce for putting this together. My tank has a big ol' crack that I've known about for a few months but I've been putting off this job. It doesn't leak, though. Last night I had a dream that my 997 dumped coolant all over the road and I went nose first into concrete. Woke up and bought the expansion tank. I'll aim to do it the second weekend of Jan.
#20
Burning Brakes
It's clear that a lot of effort went into this.
Really excellent DIY Bruce.
Really excellent DIY Bruce.
#21
Three Wheelin'
Thread Starter
Thx EMC2 and Jeebus31. Just paying it forward. EMC your library of write-ups is awesome and I love what you have done to your black C2.
Currently researching the next project: water pump replacement. Going to tackle that in the morning as long as I can get my hands on an E15 torx socket somewhere in SF. Thats proving the most challenging part...
Currently researching the next project: water pump replacement. Going to tackle that in the morning as long as I can get my hands on an E15 torx socket somewhere in SF. Thats proving the most challenging part...
#22
Parts arrived at 7pm and had tank in and filled, and motor back up and torqued mounts down in about an hour. Not bad at all. Getting tank out was kinda lame.....
#24
Thanks for the tag BRUCE.
Last edited by ALEV8; 01-05-2019 at 07:36 PM.
#25
Instructor
Followed the DIY and successfully replaced both the expansion tank and engine mounts. As stated previously, only tricky part was getting the tank out of the bracket and engine bay. A whole lot easier to install new tank then getting the old one out. Thx for the DIY!
#27
Excellent write-up. Thank you so much for offering this to the 997 community.
Yves
Yves
#29
Three Wheelin'
Thread Starter
@SWO Daddy great! glad it helped. Yea I think if I had to do again it would take me an hour or two max. Once you get the hang of it its pretty easy.
@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!
@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!
#30
@SWO Daddy great! glad it helped. Yea I think if I had to do again it would take me an hour or two max. Once you get the hang of it its pretty easy.
@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!
@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!