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The DIY Guide to Replacing your 997 Coolant Expansion Tank

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Old 12-28-2018, 04:25 PM
  #16  
ALEV8
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Yessir. Look at the pressure bypass screws just waiting to go at any moment.....rusted clear through. No wonder I smelled coolant but couldn’t see any. The o-rings under that bypass valve were both deformed especially the smaller under the top of the cap. So coolant seeped up and into the screws/holes and sat to cook for years. Tank didn’t discolor but screws didn’t last. My guess is 2010 vintage.



Last edited by ALEV8; 12-28-2018 at 11:09 PM.
Old 12-29-2018, 12:49 AM
  #17  
TheBruce
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are these in the tank???
Old 12-29-2018, 03:13 PM
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ALEV8
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Those are the screws that hold down your bypass valve and secure it to the tank!
Old 12-29-2018, 08:21 PM
  #19  
jeebus31
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Thanks TheBruce for putting this together. My tank has a big ol' crack that I've known about for a few months but I've been putting off this job. It doesn't leak, though. Last night I had a dream that my 997 dumped coolant all over the road and I went nose first into concrete. Woke up and bought the expansion tank. I'll aim to do it the second weekend of Jan.
Old 12-30-2018, 12:34 AM
  #20  
EMC2
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It's clear that a lot of effort went into this.
Really excellent DIY Bruce.
Old 12-30-2018, 01:46 AM
  #21  
TheBruce
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Thx EMC2 and Jeebus31. Just paying it forward. EMC your library of write-ups is awesome and I love what you have done to your black C2.

Currently researching the next project: water pump replacement. Going to tackle that in the morning as long as I can get my hands on an E15 torx socket somewhere in SF. Thats proving the most challenging part...
Old 01-04-2019, 11:03 PM
  #22  
ALEV8
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Parts arrived at 7pm and had tank in and filled, and motor back up and torqued mounts down in about an hour. Not bad at all. Getting tank out was kinda lame.....
Old 01-05-2019, 06:48 PM
  #23  
TheBruce
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Originally Posted by ALEV8
Parts arrived at 7pm and had tank in and filled, and motor back up and torqued mounts down in about an hour. Not bad at all. Getting tank out was kinda lame.....
Thats next level @ALEV8. Well done!
Old 01-05-2019, 06:55 PM
  #24  
ALEV8
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Thanks for the tag BRUCE.

Last edited by ALEV8; 01-05-2019 at 07:36 PM.
Old 02-09-2019, 04:56 PM
  #25  
SWO Daddy
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Followed the DIY and successfully replaced both the expansion tank and engine mounts. As stated previously, only tricky part was getting the tank out of the bracket and engine bay. A whole lot easier to install new tank then getting the old one out. Thx for the DIY!
Old 05-20-2019, 06:53 AM
  #26  
RajuPatel
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Is it the same process for the 997.1 Turbo TT?
Old 05-20-2019, 11:14 AM
  #27  
yvesvidal
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Excellent write-up. Thank you so much for offering this to the 997 community.

Yves
Old 05-20-2019, 11:38 AM
  #28  
TheBruce
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@yves same to you. I was just paying it forward after reading your write-ups :-)
Old 05-20-2019, 11:40 AM
  #29  
TheBruce
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@SWO Daddy great! glad it helped. Yea I think if I had to do again it would take me an hour or two max. Once you get the hang of it its pretty easy.

@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!
Old 05-20-2019, 11:42 AM
  #30  
RajuPatel
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Originally Posted by TheBruce
@SWO Daddy great! glad it helped. Yea I think if I had to do again it would take me an hour or two max. Once you get the hang of it its pretty easy.

@Raj Patel I dont know, but assume not. I would post on the turbo forum and ask those guys. Good luck!
Thanks. Will do. I assume that it would apply to all 997 Gen cars. just wanted to be sure.. Cheers


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