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DIY 996TT Connecting Rod Replacement

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Old 01-25-2007, 01:42 PM
  #31  
Kevin
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Joe what other engines?? You can do it with all the 911 engines.
Old 01-25-2007, 03:36 PM
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killerbee
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So that is the level of disassembly required. Thats encouraging. How about retorquing the rod bolts. Almost looks tricky....
Old 01-25-2007, 03:48 PM
  #33  
Kevin
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Even with these pictures you are going to have doubters and shops that will want to split the case.. The rod fasteners are easy to get to. You can see all the nuts in the first picture from the post that I did recently. If you look at the adjacent rod journal you can see the rod cap. There is access from the other side.. When placing the new rod in the spigot, the rod cap is placed on the journal and rolled over. Your can place your fingers in from the other bank/side to hold the cap while placing the other rod half on..
Old 01-25-2007, 04:10 PM
  #34  
Joe Weinstein
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351 windsor ford v8's for example...
Old 01-25-2007, 04:14 PM
  #35  
porschedude996TT
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Originally Posted by Joe Weinstein
call me dumb! I would have never thought you could change rods without
cracking the case! Is that done usually for other motors too?
This is unique to (Opposed Engines) or (Flat Engines). Opposed aircraft engines come apart and go together the same way. I've done a few of them... as well as my 2.4L 911 that I rebuilt years ago. When you have the cases split and the crankshaft out, it is normal to assemble all the connecting rods onto the crankshaft first, and then install the crankshaft into the case. For an individual cylinder or when you are not going to split the case open, this is the normal practice. An Inline 4, 6, V-6, V-8 do not assemble in the same manner.

Your Ford 351 comes apart in a different manner. The heads come off and the pan on the bottom comes off and the rod cap is accessed thru the bottom (pan) and the piston/rod assy comes out the top side where the cylinder head was before it was removed. Make sense?
Old 01-25-2007, 04:51 PM
  #36  
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With the pan removed on your windsor you can roll main bearings in at the same time.. Typically this is called a inframe overhaul.
Old 01-25-2007, 08:33 PM
  #37  
jags911tt
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So when can you change out my rods?
Old 01-26-2007, 01:05 AM
  #38  
red993tt
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Originally Posted by jags911tt
So when can you change out my rods?
That sounded weird.
Old 01-26-2007, 01:52 AM
  #39  
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Originally Posted by red993tt
That sounded weird.

LOL - Trust you to say that
Old 10-17-2007, 12:33 AM
  #40  
Q8_TwinTurbo
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A very comprehensive DIY with photos. Thanks for sharing Kevin.
Old 10-17-2007, 12:51 PM
  #41  
Wachuko
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Great thread! Subscribing...
Old 10-17-2007, 02:49 PM
  #42  
Kevin
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Thanks guys.. It's nice to see these threads re-cycled..
Old 10-17-2007, 05:41 PM
  #43  
manny_g
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Kevin: How many miles did this engine have prior to the disassembly?
Old 10-17-2007, 06:03 PM
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A hair over 8K
Old 10-17-2007, 06:14 PM
  #45  
Mr C
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Is that the one with the broken crank?


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