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Help my 2003 996 Turbo tiptronic won’t start

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Old 04-06-2022, 09:51 PM
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Kiwi2turbo
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Question Help my 2003 996 Turbo tiptronic won’t start

Hi my 996 turbo been sitting for a while in storage. Last time I used it, it started fine and no problems. The car has done 30,000 miles and is a tiptronic. I tried to start it the other day and it wouldn’t start. The car turns over, but won’t start. Battery is good and the key works fine, although I have put a new battery in the fob. You can hear the fuel pump priming and also the throttle body when I try to start the car. I have taken 20 litres of fuel out of the car and replaced it with fresh fuel. I have taken the pill (transponder) out of the key and it won’t turn over with the transponder removed. I have had the car running on easy start. Could it be that the transponder has lost its code to the ECU? The key does allow it to turn over but it won’t start or do you think it is a fuel pressure problem. Any advice would be welcome. Cheers.
Old 04-06-2022, 10:44 PM
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Carlo_Carrera
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Have you scanned the ECU for codes via the OBD2 port?
Old 04-06-2022, 11:00 PM
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Kiwi2turbo
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Hi, yes I scanned it with my launch crp123 - no faults showing. I had a local vehicle key guy look at it, and he put his software on it and it showed no faults. I feel like it the transponder is letting the car turn over, but maybe the code has been lost to the ecu and that’s what stopping it from starting? Thanks for your reply.
Old 04-07-2022, 07:03 AM
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Biovox
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Hi, I had a similar problem with my 996 TTS with Tiptronic. Can you start the car if you move the selector from P to N? If so the Tiptronic is telling the ECU that it thinks it's in gear and thus the ECU inhibits starting. I believe all that is necessary is a small adjustment to the lever/switch sensor so the correct selection is sent to the ECU. HTH Bio

Last edited by Biovox; 04-07-2022 at 07:04 AM. Reason: grammar
Old 04-07-2022, 10:37 AM
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cdk4219
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Probably the fuel pump or most likely in tank fuel pump hose may have ruptured. You can jump the fuel pump relay and see if you have fuel pressure at the rail. If you don’t , either the pump or hose is bad. The hose is a relatively common issue
Old 04-07-2022, 09:56 PM
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Kiwi2turbo
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Hi, just tried to start in Neutral, but made no difference. I’ve just been out looking at the car with another vehicle key expert and he thinks it’s definitely no an issue with the key. I notice when I turn the car on prior to cranking, I can hear the fuel pump prime, but also what sounds like liquid leaking coming from the fuel tank area. No visible leaks under the car or around fuel tank. So, could that be fuel coming from out of a possible broken in tank fuel hose? Thanks for your input. Cheers
Old 04-07-2022, 10:02 PM
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Kiwi2turbo
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Hi, by the way how do you jump the fuel pump relay? I was thinking about testing the pressure at the fuel filter with a fuel pressure gauge. I think, I’ve got one somewhere. The second key bloke who came, reckons the problem lies with the spark side, but I don’t think he’s right unless it’s a ecu problem, as I managed to get the car to run on easy start. The ECU is not showing any faults. Any further insight will be greatly appreciated. Cheers
Old 04-07-2022, 10:06 PM
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s65e90
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Not sure if the split hose would even throw a code. I'd check it.
Old 04-07-2022, 11:36 PM
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Yes, it sounds like one of the internal feeder hoses on the fuel pump split open and is not supplying fuel down the fuel line.

How much fuel does the gauge show is in the tank? If you fill the tank to the very top it might overcome the split hose and the car will start.

Last edited by Carlo_Carrera; 04-08-2022 at 12:30 AM.
Old 04-08-2022, 10:39 AM
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The split hose happened to me - it will not throw codes. The engine just won't start.
Old 04-08-2022, 11:02 AM
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Here is a thread on the hose failure.

https://rennlist.com/forums/996-gt2-...ml#post8738443
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Old 04-08-2022, 06:04 PM
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cdk4219
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Originally Posted by Carlo_Carrera
Yes, it sounds like one of the internal feeder hoses on the fuel pump split open and is not supplying fuel down the fuel line.

How much fuel does the gauge show is in the tank? If you fill the tank to the very top it might overcome the split hose and the car will start.
Filling it up won’t make any difference if it’s split, and if you can hear the pump prime, jumping the relay is useless, as the relay snd pump are doing their job.
Old 04-08-2022, 06:19 PM
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Originally Posted by cdk4219
Filling it up won’t make any difference if it’s split....
Incorrect. If the split hose is submerged in fuel the pump will function well enough to pressurize the fuel lines and the car will start.

Last edited by Carlo_Carrera; 04-08-2022 at 06:22 PM.
Old 04-08-2022, 09:09 PM
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cdk4219
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We are apparently not talking about the same fuel hose then. The one I am speaking of is the pressure line coming out of the top of the pump. If this one ruptures, then the fuel pump just pumps it.back into the tank causing no fuel pressure. The one I am speaking of is a rubber line with a green stripe.

Last edited by cdk4219; 04-08-2022 at 09:13 PM.
Old 04-09-2022, 12:09 AM
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We are talking about the same hose. If that hose is split yet submerged enough fuel can make it into the fuel line to start the car. I’ve seen it several times.

Last edited by Carlo_Carrera; 04-09-2022 at 12:12 AM.


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