996 Engine Failure and Lessons Learned
#47
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I'm not sure I needed that imagery the first thing in the morning....but, as always, a reasoned, thoughtful response from Bruce.
My dad was a radiologist. Wouldn't let his kids ride horses because he saw injuries from horseback riding.
Consider your sample as you try to figure out what it means.
My dad was a radiologist. Wouldn't let his kids ride horses because he saw injuries from horseback riding.
Consider your sample as you try to figure out what it means.
Some of you may not know that the most durable Porsche engine can be found in the GT3 and Turbo (Mezger Engines). The block and dry sump system in that engine (even up to the latest 997 GT3's and Turbo's) dates back to the air cooled cars. That's the engine to have for track use.
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Insaty (07-21-2023)
#48
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It's a shame that anyone here would blame you for your engine's failure. Kind of strikes me as like blaming a girl for getting raped. The standard Porsche 911 (of which I've owned a number and tracked/raced extensively) used to be race proven but the fact is that the M96 with its "integrated dry sump" is really more suited to street use than track use, and that is an engineering shortcoming by Porsche as far as I'm concerned.
I too had an '01 that was previously successfully tracked. As soon as I bought it I put in an x51 baffle and LNE IMS bearing and thought I'd be pretty well protected. I had only a couple of track days on the car when mine also blew up. I agree with all of your assessments, and am blown away by the price you got for your car - well done! I also came to a similar conclusion on a replacement; either the Metzger-derived motor in a turbo or GT3 or an '09 or later car. There was no way in hell I was going to risk getting into an M engine again.
Anyway, sorry to hear about your motor and best of luck w/ your new car!
I too had an '01 that was previously successfully tracked. As soon as I bought it I put in an x51 baffle and LNE IMS bearing and thought I'd be pretty well protected. I had only a couple of track days on the car when mine also blew up. I agree with all of your assessments, and am blown away by the price you got for your car - well done! I also came to a similar conclusion on a replacement; either the Metzger-derived motor in a turbo or GT3 or an '09 or later car. There was no way in hell I was going to risk getting into an M engine again.
Anyway, sorry to hear about your motor and best of luck w/ your new car!
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Insaty (07-21-2023)
#49
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ditto.
When your car blew smoke, what were you doing? Straight-line acceleration? Corner? How much throttle, if you recall. Did the oil light come on?
My 996 has blown some smoke on the track, too. I've read that it's common. I wonder if anything can be taken from it, or not.
Your drop in oil level is the most alarming thing to me. FWIW, I probably would have done the same thing: topped up and kept going. I'll be more aware of oil levels in the future.
Sorry for your nasty experience. Thanks for posting.
When your car blew smoke, what were you doing? Straight-line acceleration? Corner? How much throttle, if you recall. Did the oil light come on?
My 996 has blown some smoke on the track, too. I've read that it's common. I wonder if anything can be taken from it, or not.
Your drop in oil level is the most alarming thing to me. FWIW, I probably would have done the same thing: topped up and kept going. I'll be more aware of oil levels in the future.
Sorry for your nasty experience. Thanks for posting.
I didn't top off the oil prior to my first stint. I only added 1/2 quart to take it to the upper / middle of the range. I had never added oil to the car before so I didn't know how much volume the min / max range represented. I did not want to over-fill the oil so I tried to take it to the mid level. After the smoking occurred I was still above the "min" level so I wasn't overly alarmed. I then decided to take it all the way to maximum to be safe.
Last edited by slicer; 11-14-2012 at 02:20 PM.
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Insaty (07-21-2023)
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Insaty (07-21-2023)
#52
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I see your point but I think the same thing can be said about some of the reactions and advice from members of this forum. Many are blinded by their love for their 996 and unwilling to accept that the M96 might not be all that they think it is. I think Porsche cut corners on this era of car. As Jake said, it was probably driven by the need / desire to make a profit.
Some of you may not know that the most durable Porsche engine can be found in the GT3 and Turbo (Mezger Engines). The block and dry sump system in that engine (even up to the latest 997 GT3's and Turbo's) dates back to the air cooled cars. That's the engine to have for track use.
Some of you may not know that the most durable Porsche engine can be found in the GT3 and Turbo (Mezger Engines). The block and dry sump system in that engine (even up to the latest 997 GT3's and Turbo's) dates back to the air cooled cars. That's the engine to have for track use.
Second, I'm not unsympathetic to anyone that loses an engine for almost whatever the reason, even if it a stupid reason (though I'm not saying this is the case in your situation). We all are stupid at some point and some just have the unfortunate luck to be stupid at the wrong time.
What I'm not willing to do is out of hand condemn these cars simply because a few owners with track dreams learn the hard way speed costs money. Which brings the question: How fast do you want to go?
If Porsche built engines that could go from the street to the track and back again the market size for these cars would smaller, and maybe small enough that Porsche would not survive.
BTW, while I also own a 996 Turbo and love its engine it is not a race engine either.
Just ask those that have found out the hard way about those coolant fittings...
Also, even if the fittings last once in awhile a Turbo engine "blows" up.
Also, while I'm at it let us clear up what a race engine means or doesn't mean in this limited context.
What it doesn't mean is the engine is immune to failure.
No engine (race engines in particular) is immune from catastrophic failure.
While the basic engine may be sound, nigh on bullet proof, it is only as good as its weakest component. The engine's longevity rests upon the smallest part in the engine holding together. Every one of the numerous cam chain pin/rollers in the engine is nearly as critical to the engine's continued good health as the rod bolts.
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Insaty (07-21-2023)
#53
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First, I'm not blinded by my love of my 986 with its similar engine. It is certainly a good engine in a good car (02 Boxster) and the car and its engine has been everything I expected it to be. But one thing I did not expect it to be was a race car and a race car engine.
Second, I'm not unsympathetic to anyone that loses an engine for almost whatever the reason, even if it a stupid reason (though I'm not saying this is the case in your situation). We all are stupid at some point and some just have the unfortunate luck to be stupid at the wrong time.
What I'm not willing to do is out of hand condemn these cars simply because a few owners with track dreams learn the hard way speed costs money. Which brings the question: How fast do you want to go?
If Porsche built engines that could go from the street to the track and back again the market size for these cars would smaller, and maybe small enough that Porsche would not survive.
BTW, while I also own a 996 Turbo and love its engine it is not a race engine either.
Just ask those that have found out the hard way about those coolant fittings...
Also, even if the fittings last once in awhile a Turbo engine "blows" up.
Also, while I'm at it let us clear up what a race engine means or doesn't mean in this limited context.
What it doesn't mean is the engine is immune to failure.
No engine (race engines in particular) is immune from catastrophic failure.
While the basic engine may be sound, nigh on bullet proof, it is only as good as its weakest component. The engine's longevity rests upon the smallest part in the engine holding together. Every one of the numerous cam chain pin/rollers in the engine is nearly as critical to the engine's continued good health as the rod bolts.
Second, I'm not unsympathetic to anyone that loses an engine for almost whatever the reason, even if it a stupid reason (though I'm not saying this is the case in your situation). We all are stupid at some point and some just have the unfortunate luck to be stupid at the wrong time.
What I'm not willing to do is out of hand condemn these cars simply because a few owners with track dreams learn the hard way speed costs money. Which brings the question: How fast do you want to go?
If Porsche built engines that could go from the street to the track and back again the market size for these cars would smaller, and maybe small enough that Porsche would not survive.
BTW, while I also own a 996 Turbo and love its engine it is not a race engine either.
Just ask those that have found out the hard way about those coolant fittings...
Also, even if the fittings last once in awhile a Turbo engine "blows" up.
Also, while I'm at it let us clear up what a race engine means or doesn't mean in this limited context.
What it doesn't mean is the engine is immune to failure.
No engine (race engines in particular) is immune from catastrophic failure.
While the basic engine may be sound, nigh on bullet proof, it is only as good as its weakest component. The engine's longevity rests upon the smallest part in the engine holding together. Every one of the numerous cam chain pin/rollers in the engine is nearly as critical to the engine's continued good health as the rod bolts.
Last edited by slicer; 11-14-2012 at 04:44 PM.
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Insaty (07-21-2023)
#54
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While I may respectfully disagree with some of your conclusions, your experience is one of those awful outcomes that do happen. And no matter the actual causation, be it M96 basic design or an aftermarket modification (ironically intended to offset a perceived design flaw), this just sucks.
Thanks for documenting your story so thoroughly. I am sure that we are all glad you stayed in the Porsche family!
Thanks for documenting your story so thoroughly. I am sure that we are all glad you stayed in the Porsche family!
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Insaty (07-21-2023)
#55
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Not that we're debating this particular point but during the period of time these cars were being produced, Porsche was the highest-profiting (sp?) car manufacturer. Should they have spent a little more money making a motor that could be used in a sporting manner without fear of blowing up (talking about dry sump oiling, not IMS design)? I think so.
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Insaty (07-21-2023)
#56
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And this is where I start pounding my head against the desk.
When someone has a problem with their car like this, it's natural to resist the idea that it was bad luck or that they made some kind of mistake. It's self-affirming to direct the blame toward an engine that has not entirely fairly acquired a reputation for problems (even if your issue didn't happen to be caused by one of the reputed weaknesses). Add in the voice of an enthusiastic marketer of engine insurance, and you have a perfect storm. The 'bad m96' meme takes on a life of its own, taking some of the pleasure out of owning one and destroying resale value.
The OP's experience was a valuable contribution and a cautionary tale for trackies. Trying to jam the whole thing into this dubious meme isn't. I think Macster got it about right.
When someone has a problem with their car like this, it's natural to resist the idea that it was bad luck or that they made some kind of mistake. It's self-affirming to direct the blame toward an engine that has not entirely fairly acquired a reputation for problems (even if your issue didn't happen to be caused by one of the reputed weaknesses). Add in the voice of an enthusiastic marketer of engine insurance, and you have a perfect storm. The 'bad m96' meme takes on a life of its own, taking some of the pleasure out of owning one and destroying resale value.
The OP's experience was a valuable contribution and a cautionary tale for trackies. Trying to jam the whole thing into this dubious meme isn't. I think Macster got it about right.
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Insaty (07-21-2023)
#57
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Also, bear in mind that the "most profitable" claim is per unit, not corporate profit. Toyota sells 15 million vehicles a year, BMW 1.5 million. Porsche, moving roughly 20,000 911s a year at the time bloody well should have had the highest per unit margins. It's just common business sense.
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Insaty (07-21-2023)
#58
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There really isn't any such thing as out-of-the-box / street-track perfection, from any factory. C5 vettes had ferocious oil starvation issues in the sweepers and under heavy braking, and Chevy knows how to design/build race motors. Anyone familiar with tracking GT3s will know about the glue/press coolant fittings that frequently fail (wanna know how much welding those suckers costs, or why Porsche hasn't changed the design?). Not to mention the many other high running costs of a GT3, GT2, including the mythological 100 hour rebuild. BMWs used to have fuel starvation issues. Etc, etc, etc. Point is, the 911 is a street production car that is one of the most trackable factory cars ever--in any era, in any specific version--even if it isn't "out of the box" perfect. And, what high power, high performance car is perfect for all uses?
Yes, dry sump is "better" than wet sump. But, if you're not tracking with high sweepers, oil starvation is not a huge issue. If you are, then accusump that sucker. Its a known issue and concern, frankly for any motor. Even true air cooled race cars use remote reservoir systems to maintain oil level and pressures. Anyway, the M96 motor is not a congenital or catastrophic failure of a motor. Like any motor, it has its strong and weaker points, and build your car accordingly.
My particular beef with the motor is the same gripe I have with every 911 motor--they fail my personal cost/benefit/value calculation. It simply pains me to no end that a good performance build for anything north of 300 hp--on any version of a 911 motor--is more than $15k, and usually far more than that. A good 1990s era or later BMW build is half that or less, as is an American V8. Ok, so that's maybe apples to oranges, but it is a personal thing and maybe worthless in the general discussion here.
Yes, dry sump is "better" than wet sump. But, if you're not tracking with high sweepers, oil starvation is not a huge issue. If you are, then accusump that sucker. Its a known issue and concern, frankly for any motor. Even true air cooled race cars use remote reservoir systems to maintain oil level and pressures. Anyway, the M96 motor is not a congenital or catastrophic failure of a motor. Like any motor, it has its strong and weaker points, and build your car accordingly.
My particular beef with the motor is the same gripe I have with every 911 motor--they fail my personal cost/benefit/value calculation. It simply pains me to no end that a good performance build for anything north of 300 hp--on any version of a 911 motor--is more than $15k, and usually far more than that. A good 1990s era or later BMW build is half that or less, as is an American V8. Ok, so that's maybe apples to oranges, but it is a personal thing and maybe worthless in the general discussion here.
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Insaty (07-21-2023)
#59
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And this is where I start pounding my head against the desk.
When someone has a problem with their car like this, it's natural to resist the idea that it was bad luck or that they made some kind of mistake. It's self-affirming to direct the blame toward an engine that has not entirely fairly acquired a reputation for problems (even if your issue didn't happen to be caused by one of the reputed weaknesses). Add in the voice of an enthusiastic marketer of engine insurance, and you have a perfect storm. The 'bad m96' meme takes on a life of its own, taking some of the pleasure out of owning one and destroying resale value.
The OP's experience was a valuable contribution and a cautionary tale for trackies. Trying to jam the whole thing into this dubious meme isn't. I think Macster got it about right.
When someone has a problem with their car like this, it's natural to resist the idea that it was bad luck or that they made some kind of mistake. It's self-affirming to direct the blame toward an engine that has not entirely fairly acquired a reputation for problems (even if your issue didn't happen to be caused by one of the reputed weaknesses). Add in the voice of an enthusiastic marketer of engine insurance, and you have a perfect storm. The 'bad m96' meme takes on a life of its own, taking some of the pleasure out of owning one and destroying resale value.
The OP's experience was a valuable contribution and a cautionary tale for trackies. Trying to jam the whole thing into this dubious meme isn't. I think Macster got it about right.
Wow, it took you this long to
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Insaty (07-21-2023)
#60
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Your original post is a concise summary for sure. You are very lucky that you secured a buyer at that price as quickly as you did.
With these engines its all luck. Some are ran in stock form on the street and track for years and never break, other owners have had failures like this one and some have had more than one engine fail. The record (here) for one individual is 4 failed engines. We finally got him on the track without issues for 3 years now, which I suppose is a miracle. ***BULL*******
Since you did not love the car and didn't want to keep it forever, you made the right choice. Like I told you on the phone, our engine solution only makes sense if the owner wants the car forever and doesn't want to end up having this scenario play out again. More people love their 996s enough to spend more on the engine than the car is worth than you'd ever imagine, which is why we have been slammed with 6-8 month back logs continually since before 2006.
That said over and over again we find that the external bolt on "fixes" for the oil supposed oil system issues these engines have do not solve the problems. There is also a very good chance that the engine was tired, had been previously injured and its demise simply occurred in your hands. Looks like the last guy got all the fun and left you the sloppy seconds.
Glad to see that we are still at the top of the food chain price wise, its time to go up on the prices though, since OEM Porsche engines are now more than ours and I simply can't have that! :-)
(Hell we were building 15-18K engines years ago when a new crate engine from Porsche was 5-7K!)
With these engines its all luck. Some are ran in stock form on the street and track for years and never break, other owners have had failures like this one and some have had more than one engine fail. The record (here) for one individual is 4 failed engines. We finally got him on the track without issues for 3 years now, which I suppose is a miracle. ***BULL*******
Since you did not love the car and didn't want to keep it forever, you made the right choice. Like I told you on the phone, our engine solution only makes sense if the owner wants the car forever and doesn't want to end up having this scenario play out again. More people love their 996s enough to spend more on the engine than the car is worth than you'd ever imagine, which is why we have been slammed with 6-8 month back logs continually since before 2006.
That said over and over again we find that the external bolt on "fixes" for the oil supposed oil system issues these engines have do not solve the problems. There is also a very good chance that the engine was tired, had been previously injured and its demise simply occurred in your hands. Looks like the last guy got all the fun and left you the sloppy seconds.
Glad to see that we are still at the top of the food chain price wise, its time to go up on the prices though, since OEM Porsche engines are now more than ours and I simply can't have that! :-)
(Hell we were building 15-18K engines years ago when a new crate engine from Porsche was 5-7K!)
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To the OP, I feel bad for your loss but the fact is you DIRECTLY caused the loss. It was not caused by Porsche due to a faulty engine design. Your choice to use an incorrect mix of aftermarket parts caused this failure(a spun crank bearing due to oil starvation), plain and simple. Your crying here about Porsche’s faulty design is serious misplaced blame.
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Insaty (07-21-2023)