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View Poll Results: What would you do?
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Remove the heads again and go from there.
9
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Sell the farm, upgrade to 3.6L bore, Nickies and JE Pistons
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Engine Rebuild Part 2

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Old 12-08-2011, 02:25 AM
  #76  
speed rII
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Any idea where that shard could came from?
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Old 12-08-2011, 05:28 AM
  #77  
Black_on_black
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Looks like a manufacturing defect to me (yep, I used to work auto manufacturing quality control).
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Old 12-10-2011, 04:55 AM
  #78  
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Wow, that was unexpected! Any signs of the engine being rebuilt before you got the car, or is that a factory defect?

I am not that familiar with the process, but can it be left overs from the re-sleeving?

Just guessing here; I can imagine that a 50 degree piston temp difference could create all kinds of problems, from premature wear to excess carbon buildup...

Things like that scares me. Talk about needle in a haystack, that is a problem that you can throw tens of thousands at without resolving it. You are very fortunate to be able to do your own work, but still there are many hours spent there.


Thanks,

Johan
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Old 12-10-2011, 09:35 AM
  #79  
Hardback
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Originally Posted by ltusler
I have one 3k track miles and running great!
Would you mind expanding on your experience with your 3.8 performance and driving characteristics? I'm building one now...
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Old 12-10-2011, 12:42 PM
  #80  
logray
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Originally Posted by jsoderbe
...I am not that familiar with the process, but can it be left overs from the re-sleeving
Not related to sleeving, the shard was there upon engine teardown. I don't think the engine had been apart before. I'm still waiting for pistons so I can have the engine balanced before starting the assembly.

Examining it a bit further, the outer edges of the hole opening makes it look like the shard may have been spinning around at some point. But when I got to it the shard was firmly entrenched in the jet opening.

Unscientifically, I blew compressed air through a good jet aimed at a sheet of paper and compared it with this damaged one. The damaged jet is allowing some air through, but it didn't seem to be as much as a new jet.
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Old 12-10-2011, 03:59 PM
  #81  
Hardback
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Whats the holdup with the pistons? I'd assume they would've been shipped with your cylinders?
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Old 12-10-2011, 04:03 PM
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logray
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Pistons ship separately (provided by JE). They take a week to get to Cali from Chicago where LNE is. All in all the estimate of 5-6 weeks was pretty accurate.

Last edited by logray; 12-10-2011 at 09:48 PM.
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Old 12-10-2011, 04:24 PM
  #83  
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I see... I was told 6-8 weeks for mine. I'll be driving my pickup till then..
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Old 12-28-2011, 11:57 PM
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Complete engine rebuild in progress. Thread closed. New thread to be opened soon.
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