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New to me 996 with coolant intermix issue

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Old 07-21-2019, 06:46 AM
  #106  
carlvs
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Default Crank in carrier and torqued.

Set the crank in the carrier, torqued halves together and measured free play. I also installed the rods for cylinders 4,5 and 6.


Old 07-21-2019, 07:49 AM
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bbboomer67
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Looking good, Carl!
Old 07-21-2019, 08:27 AM
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Originally Posted by bbboomer67
Looking good, Carl!
Thanks John! Now I must wait for the timing chains and rails to arrive before I can proceed any further. Should be here later this week. Then I can set the crankshaft and carrier into the LH case half and start thinking about assembling the two halves. That will be a big step!
Old 07-21-2019, 10:42 AM
  #109  
808Bill
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Do the chains get soaked in oil before installation? I know it's recommended on other motor rebuilds.
Old 07-21-2019, 01:20 PM
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Default Black wheels...

Originally Posted by Coopduc
Carl, those black wheels would like really nice on a silver car. Just sayin’...
Im sure that they would😉 but first I’ll have to see what they look like on my yellow Cabriolet.
Old 07-21-2019, 01:27 PM
  #111  
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Default Angle torque.




I didn’t like it then and still don’t like it! Decided to upgrade my torque wrench with a digital one that has an angle torque gauge built in. Watched a few YouTube videos and now being an informed shopper went to Harbor Freight and purchased one using a 25% off coupon.


I’ll share my results soon. If you’re not familiar with angle torque there are videos online explains why manufacturers have all gone to this new (in the last twenty years or so:-) method of tightening fasteners.
Old 07-22-2019, 07:54 AM
  #112  
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I think it's amazing that that torque wrench covers from 12.5 to 250 ft lbs! I may have three torque wrenches to cover that spread.
Old 07-22-2019, 08:00 AM
  #113  
TechSavvySam
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Originally Posted by bbboomer67
I think it's amazing that that torque wrench covers from 12.5 to 250 ft lbs! I may have three torque wrenches to cover that spread.
The ones I've seen with a big spread have a fairly significant percentage error at the low end.
Old 07-22-2019, 08:09 AM
  #114  
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The issue I ran into on my recent job is some of the fasteners on the 996 are down around the 5-6NM range, which is more like 3 ft lbs.

I bit the bullet and bought the AC Delco 1.11 – 22.12 ft-lbs. one to fill in the gap below what my current torque wrenches supported. The AC Delco appears to be the snap-on wrench, but I'm guessing much cheaper.

In the past I've been pretty good at hand tightening bolts and nuts, but I've read too many stories on here of you guys having to deal with messes caused by a PO over tightening a fastener, so I'm not going to be "that guy".
Old 07-22-2019, 11:19 AM
  #115  
yelcab
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I have many torque wrenches covering a number of ranges and different applications. I used to buy into the electronic ones but after a couple of them flat out failed, I stop buying the electronic "too fragile" for real environment wrenches. I still have one electronic one but that gets used almost never now. The rest are all mechanical clickers.

I have four that I use for really precision work, ranging from a few lb.ft to 250 lbft. Then I have one permanently set at 75 lbs for tires. And one more that goes up to 600 lb-ft for that pesky CV shaft nut.
Old 07-22-2019, 03:54 PM
  #116  
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Default In agreement...

I too poses a range of analog torque wrenches 1/4” 3/8” and /1/2” drive. This was purchased primarily to deal with the angle torque settings that Porsche specifies on the con rod , crankshaft carrier and cylinder head bolts..

I took the RH case half to a laser welder to repair a stripped and butchered hole in one of the “new” case halves. If it weren’t for the already electric negated hole I would have used a helicopter. The whole is a small 6mm thread size on the chain case where the cylinder head and block mate. Thought about using JB weld..... 😳 as the torque value is less than 10 lbs./ft.

Oh well, we will all sleep better tonight 😉

Last edited by carlvs; 07-22-2019 at 03:59 PM. Reason: Adding more information
Old 07-22-2019, 05:31 PM
  #117  
Scott at Team Harco
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Originally Posted by carlvs
I too poses a range of analog torque wrenches 1/4” 3/8” and /1/2” drive. This was purchased primarily to deal with the angle torque settings that Porsche specifies on the con rod , crankshaft carrier and cylinder head bolts..

I took the RH case half to a laser welder to repair a stripped and butchered hole in one of the “new” case halves. If it weren’t for the already electric negated hole I would have used a helicopter. The whole is a small 6mm thread size on the chain case where the cylinder head and block mate. Thought about using JB weld..... 😳 as the torque value is less than 10 lbs./ft.
That's a subject for a whole new thread. I can't wait to see that...
Old 07-22-2019, 06:20 PM
  #118  
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Originally Posted by carlvs
If it weren’t for the already electric negated hole I would have used a helicopter.
something tells me this is autocorrect gone wild...or Carl has quoted a president’s tweet!
Old 07-22-2019, 06:25 PM
  #119  
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Default Yes.. take your pick

Originally Posted by Coopduc
something tells me this is autocorrect gone wild...or Carl has quoted a president’s tweet!
Well it certainly made me laugh, I hope others get a chuckle out of it as well.

ok I’ll try this again. If it weren’t for the elongated 6mm hole I would have used a Helicoil insert.

Last edited by carlvs; 07-22-2019 at 07:26 PM.
Old 07-22-2019, 06:26 PM
  #120  
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Using a helicopter to repair stripped threads??? Yea, I've had some tough ones, I need to add the helicopter to my essential tools list !!
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