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DIY turbo / FPR / Oil Check Valve

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Old 11-23-2007, 01:33 AM
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Default DIY turbo / FPR / Oil Check Valve

Met Kevin on Tues for the first time, (at 7:30 pm - a fellow work-a-holic!, an outstanding guy/enthusiast) and got my goods. I've fumbled through the install and took some pics so I'll post them. Sorry if I missed any steps! Can certainly be done with little or no guidance but need a little mechanical instincts I think...


Jack up car / place on jack stands

Remove rear wheels

Remove rear light assembly, remove bumperettes

Unclip electrical connections for lights and push/pull out of hole from engine bay
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Old 11-23-2007, 01:35 AM
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Remove fender liners, remove screws for bumper cover/supports through back of wheel well
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Old 11-23-2007, 01:38 AM
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remove screws from lower edge of bumper

Whole bumper cover slides back and off
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Old 11-23-2007, 01:40 AM
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Remove mufflers

Remove shields off cats
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Old 11-23-2007, 01:42 AM
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Unclip O2 sensors line in engine bay on each side (they’re different colour so you won’t mix them up, remove rubber grommet, loosen O2 line bracket without taking the screws all the way out (hard to put back in), remove O2 sensors x4
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Old 11-23-2007, 01:46 AM
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Remove shields on turbo

Remove cats
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Old 11-23-2007, 01:46 AM
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notice orientation of turbo sumps tanks (writing on the back of driver-side turbo and lower oil lines to the rear of the car) – need to note when putting sump tanks back on turbos
Old 11-23-2007, 01:48 AM
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Remove plastic blower from engine bay
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Old 11-23-2007, 01:52 AM
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Remove muffler bracket
1 bolt/nut on turbo, two large allen from outside and 2 small allen from inside the engine compartment

Remove oil lines to turbo


Easier with muffler bracket off
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Old 11-23-2007, 01:54 AM
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need to remove one allen from actuator pot mount to remove one of the oil lines from driver side turbo


cut off actuator hose – long enough so won’t be a problem with it being too short when installing new turbo

remove inlet and outlet turbo hoses

Remove turbos
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Old 11-23-2007, 01:55 AM
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Remove sump tank off turbos
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Old 11-23-2007, 01:57 AM
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Remove oil supply line for turbo/rubber grommet (if installing check valve). Not easy to do with the limited space…
(Despite trying to clean things the best I could prior to removing my oil lines in general, I could not stop dust from getting into the turbo oil line fittings – especially the oil supply line/turbo bearing/turbo side of line - and suspect trying to install a check valve kit on a 10 yr old turbo would be difficult)
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Old 11-23-2007, 01:58 AM
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Remove FPR
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Old 11-23-2007, 01:59 AM
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now the reassembly
Old 11-23-2007, 02:01 AM
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New turbos! Beautiful! (with check valves installed)
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