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removing rear suspension

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Old 09-09-2011, 12:32 PM
  #31  
jackal2513
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Originally Posted by NP993
Mission creep.
whats 'mission creep' chaps ? got me there
Old 09-09-2011, 12:36 PM
  #32  
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I think it means that the job starts to get bigger and bigger..... creeping up and up.
Old 09-09-2011, 12:48 PM
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Originally Posted by jackal2513
.... the studs look really rusty and i know it would be asking for trouble
Spray some PB Blaster on them for a few days in a row...let them soak. Then give them a tightening nudge and then loosen...provided you have the "feel" not to snap them.

It took me 4-plus hours to get that one seized M6 x 55 bolt out of the plastic air deflector shield on the right control arm.

Not a single missed hammer blow (of hundreds) to the control arm and a few more tricks on top of that.

Seized Fastener - Patience is a virtue!.
Old 09-09-2011, 03:41 PM
  #34  
jackal2513
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your friends


stock


after brake fluid


after alubright and a then quick coarse wire wool scrub


after coarse wire wool with autosol and then a fine wire wool treatment and then a final buff




see that P clip on the oil pipe


its rusty ! and will get zinc dichromide plated :grin:



oil pipe nice and clean now


see that clip ... nasty and dirty .... something we all need to look at I fear


as it by magic


and popped back in place .... it holds the abs lead away from the fuel lines high up above the gearbox to stop any rubbing


heater flaps


sorted, with a nice patina


after a 24 hour soap soak ... now off to be degreased and scrubbed


getting somewhere .... abs and brake lines and HT leads and fuel lines all extensively 303'd !


making a start on the big thick black engine and box degrease
Old 09-09-2011, 08:20 PM
  #35  
Ed Hughes
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You have the illness quite bad!
Old 09-12-2011, 04:31 PM
  #36  
jackal2513
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cleaning the RHS



some rust in the rear wing !



wiggling out the crossmember


BINGO ! ... and off to the blasters/lacquerers


dessicator


condenser








condenser bracket cleaned, polished and waxed ready for re-insertion
Old 09-13-2011, 02:15 PM
  #37  
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Old 09-13-2011, 02:32 PM
  #38  
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Holy Crap.......

AS for the Rennline bushes, I would not be using the tilt kit (silver spacers) These are really designed for use in the high HP turbo cars and GT2's. You will get no benefit of putting them in your car and they lower the suspension in the chassis subsequently raising the ride height.
Old 09-13-2011, 02:49 PM
  #39  
jackal2513
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hiya, this isn't the tilt kit or isn't supposed to be ! I think with the tilt kit you get a load more blocks as shown on rennline's website.
Old 09-13-2011, 02:53 PM
  #40  
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Rennline supplies their kit with the extra pieces either way.

You may need to notch out the body a little when putting it in place, I believe Bill Verberg had to when he did his kit (there is a thread on it somewhere).
Old 09-13-2011, 02:58 PM
  #41  
jackal2513
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on rennlines site it shows that for the tilt kit install there are lots more front tilt blocks that you have which should be fitted:

http://www.rennline.com/pdf/sb656676install.pdf

I don't have these in my kit as its the regular kit and was a lower price. I just have a single silver spacer for each bush.
Old 09-13-2011, 03:54 PM
  #42  
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Interesting, a friend bought the Rennline kit and received everything but only ordered the regular kit....
Old 09-13-2011, 05:04 PM
  #43  
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Originally Posted by trophy
.....

You may need to notch out the body a little when putting it in place, I believe Bill Verberg had to when he did his kit (there is a thread on it somewhere).
A buddy bought one of the first Rennline kits and pointed that out to them, they immediately fixed the problem, I assume all subsequent kits will include the fix it is just a slightly thicker body. You can tell it's ok if there is a slight gap between the body and the aluminum pillow.
Old 09-13-2011, 05:13 PM
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Like this
Old 09-14-2011, 12:19 PM
  #45  
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I put the ERP subframe mounts in place, they are too thin and the pinch weld is against the subframe.
I'd rather not grind on the pinch weld so I called rennline, those silver pieces are the spacers(part of the tilt kit) to keep the body away from the subframe.


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