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removing rear suspension

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Old 09-05-2011, 10:20 AM
  #16  
Bill Verburg
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If this is going to be a tracked car I'd recommend adding either Rennline of Tarret rear toe links




You can epoxy clear coat(or even color coat) the aluminum pieces after cleaning.
Old 09-05-2011, 10:46 AM
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jackal2513
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thanks, i have also found this product which is quite highly rated:

http://www.raceglaze.co.uk/car-care-...-paint-laquer/
Old 09-05-2011, 10:56 AM
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IXLR8
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Good informative post and a great website you have; I've bookmarked it ages ago.

I was looking at your Wishbone Bushes and RS Quick Shift articles just the other week. The pics clarify it all in a snap.
Old 09-05-2011, 11:01 AM
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IXLR8
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Originally Posted by Bill Verburg
You can epoxy clear coat (or even color coat) the aluminum pieces after cleaning.
What about clear anodizing or would hydrogen embrittlement be a concern?
Old 09-05-2011, 04:56 PM
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jackal2513
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a relatively gentle day today

i'm guessing these have never been done so are 15 year old gaskets

the new gaskets are coming tomorrow and a few new rubber grommets but the original screws and washers are being zinc plated as the cost of new ones is so crazy. A new zinc dip minimum charge is £60 and that will get you a lot of stuff one, i.e. all the other screws and nuts that are off the car at the moment. That's less than half the cost of all teh chain guard screws alone.














noticed a bit of rust on the backside of the lower chassis seam:







The POR kit turned up today in the post





Got to work on the inner grooves in those leg ends as well

Old 09-05-2011, 06:25 PM
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mr_bock
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Great thread!!!!!
Please keep your progress updates and pix coming.
Much appreciated!!!!!!
Old 09-05-2011, 06:38 PM
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jackal2513
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thanks for the interest guys

given that, i'll just give an update of where i'm up to in other areas so you know the full story so far

it all started with just wanting to fit a cat bypass and of course... things progressed from there onwards !



Cat removed


Cat bypass pipes at teh ready



engine carrier and tin tray removed


RS carrier at the ready



Compressor removed



15 minutes with a compressor and a set of picks and trim hooks ...


to remove 15 years worth of crud that had fallen into the outside well of the crankcase.. a few lost nuts and washers in there too !
Old 09-07-2011, 03:48 PM
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other side dropped


grab the air chisel

if only everything was always this easy:
http://youtu.be/6_W3hrz3gJ0



some need a bit more care with a pry bar to get them started off


job done



I rounded one of the side tin tray cap heads so had to use a gripping socket. I guess these haven't been removed for 15 years as its the side that doesn't come off for the spark plugs.


more bits for the powder coaters


and off to the blasters/powder coaters we go !
Old 09-07-2011, 04:13 PM
  #24  
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This thread is inspiring.


Andreas
Old 09-08-2011, 06:14 PM
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Old 09-09-2011, 03:04 AM
  #26  
NP993
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Mission creep.
Old 09-09-2011, 09:53 AM
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Originally Posted by NP993
Mission creep.
^ Galactic understatement.





Andreas
Old 09-09-2011, 10:35 AM
  #28  
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wow! never even occurred to me the heat exchangers could be shiny.
and one is sitting on the garage floor right now...
Old 09-09-2011, 10:48 AM
  #29  
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Originally Posted by k722070
wow! never even occurred to me the heat exchangers could be shiny.
Outside and inside.

You should have seen the coating of oil and dirt on the inside of the heat exchangers before I cleaned them off the car. I didn't need to be breathing those fumes when I had the heat on. They get oily on the inside due to leaking valve cover seals.

The heat exchangers were removed so that I could replace the exhaust gaskets and exhaust stud nuts, the latter so that I would not have to worry about them seizing in the near future (anti-seize compound was applied to the new nuts and existing studs).





Old 09-09-2011, 12:31 PM
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too many scratches !!!

you need a finer wire wool


wish i could get mine off though like that .... the studs look really rusty and i know it would be asking for trouble


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