DIY IPD Plenum install! Going crazy
#1
DIY IPD Plenum install! Going crazy
I'm sure there's someone here who has installed the plenum on their own and maybe there's even some instruction somewhere on the forum. I can't find it so if there's install info out there I'd appreciate the link.
I bought and tried to install it myself and boy, was I in over my head. I got as far as removing the throttle body, but for the life of me I couldn't figure out how to get the old one out.
It almost seems to me like it needs to be accessed from the back for some screws.
I'm at a point where I may have the dealer or my local shop do it. I like doing things myself and am pretty confident in my abilities. Just couldn't get any further than this and got frustrated and put it all back together.
Many input ?
should i just have the dealer or a shop do it?
How much have people paid for their install.
I bought and tried to install it myself and boy, was I in over my head. I got as far as removing the throttle body, but for the life of me I couldn't figure out how to get the old one out.
It almost seems to me like it needs to be accessed from the back for some screws.
I'm at a point where I may have the dealer or my local shop do it. I like doing things myself and am pretty confident in my abilities. Just couldn't get any further than this and got frustrated and put it all back together.
Many input ?
should i just have the dealer or a shop do it?
How much have people paid for their install.
#2
Race Director
Big job. Harder than 997 from what I hear. 3 hours labor? Not something you want to screw up.
I had other work done like plugs, filters, etc. so don't have an exact $$. I believe like 3 hours.
I had other work done like plugs, filters, etc. so don't have an exact $$. I believe like 3 hours.
#3
Racer
Unfortunately, I've never seen a good 997/991 DIY online. The best I've seen are a few youtube videos for a 981. Every time someone asks for advice on a plenum install, the thread turns into the debate as to the value of IPD vs. OEM. GL and sorry I can't offer up more assistance.
#4
Rennlist Member
Yes....I haven't seen any DIY for this...I'd actually recommend having a shop with experience do it. If not you can run into quite a few issues and codes I am told.
#5
Rennlist Member
The MFG of the plenum didn't make a step by step install instructions?
#6
Rennlist Member
Suggest that you open an account with PIWIS TSI. For $14 you should be able to retrieve the entire schematic of the original plenum and instructions on install and removal. I checked briefly and believe you will find what you are looking for there. I didn't download the schematics and instructions but did see reference to throttle body, X51 etc.
Good luck.
Good luck.
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#8
Burning Brakes
Suggest that you open an account with PIWIS TSI. For $14 you should be able to retrieve the entire schematic of the original plenum and instructions on install and removal. I checked briefly and believe you will find what you are looking for there. I didn't download the schematics and instructions but did see reference to throttle body, X51 etc.
Good luck.
Good luck.
To the OP, a bit confused by your comments.... You say
Last edited by plenum; 12-31-2016 at 12:05 PM.
#11
Burning Brakes
Thanks Guys! But not sure we've answered the OPs question entirely. The TB should be easy to remove, to get to the rest of the air-intake assembly behind it.... But the question as to which is hard to remove is not clear to me. SO, maybe more information will help! LOL
Also for reference, the WM for removing the Air Distributor is "WM 244619 Removing and installing intake-air distributor." Of course this is a follow-on to the TB removal WM.
As 991C-D suggests, you can access the WM's in the PIWIS TSI online information application, and quickly pull-up these documents. I posted a video demonstrating how to use PIWIS TSI to my YouTube channel a while back if you'd like to check that out first. Here's a link to the post.... https://rennlist.com/forums/991/9129...l#post12915294
Also for reference, the WM for removing the Air Distributor is "WM 244619 Removing and installing intake-air distributor." Of course this is a follow-on to the TB removal WM.
As 991C-D suggests, you can access the WM's in the PIWIS TSI online information application, and quickly pull-up these documents. I posted a video demonstrating how to use PIWIS TSI to my YouTube channel a while back if you'd like to check that out first. Here's a link to the post.... https://rennlist.com/forums/991/9129...l#post12915294
#13
Thanks Guys! But not sure we've answered the OPs question entirely. The TB should be easy to remove, to get to the rest of the air-intake assembly behind it.... But the question as to which is hard to remove is not clear to me. SO, maybe more information will help! LOL
Also for reference, the WM for removing the Air Distributor is "WM 244619 Removing and installing intake-air distributor." Of course this is a follow-on to the TB removal WM.
As 991C-D suggests, you can access the WM's in the PIWIS TSI online information application, and quickly pull-up these documents. I posted a video demonstrating how to use PIWIS TSI to my YouTube channel a while back if you'd like to check that out first. Here's a link to the post.... https://rennlist.com/forums/991/9129...l#post12915294
Also for reference, the WM for removing the Air Distributor is "WM 244619 Removing and installing intake-air distributor." Of course this is a follow-on to the TB removal WM.
As 991C-D suggests, you can access the WM's in the PIWIS TSI online information application, and quickly pull-up these documents. I posted a video demonstrating how to use PIWIS TSI to my YouTube channel a while back if you'd like to check that out first. Here's a link to the post.... https://rennlist.com/forums/991/9129...l#post12915294
BTW I have a cab.
I ended up up giving up and putting the car back together. If I don't get clear enough instructions on how to get it out I may just have the shop do it.
#14
Burning Brakes
I removed the TB no problem as well as a number of hoses, vac lines and wiring harnesses from the plenum and around it. I found the two brackets holding it in place but couldn't find a way to remove the plenum itself. It seemed to me that the two pieces on the sides needs to be removed. Additionally there are a couple of screws on the back of the new plenum. Do those need to accessed somehow from the rear seat area?
BTW I have a cab.
I ended up up giving up and putting the car back together. If I don't get clear enough instructions on how to get it out I may just have the shop do it.
BTW I have a cab.
I ended up up giving up and putting the car back together. If I don't get clear enough instructions on how to get it out I may just have the shop do it.
In the illustration:
1 = New intake air distributor (ASSY)
2 = Holder for wiring harness on distributor tube (pre-fitted)
3 = Holder for wiring harness on lower part of intake-air distributor (cylinder 4-6)
4 = Torx screw, M6 x 12
5 = Connection piece for vent connections (cylinder head 1-3)
I may have a copy of the WM around, but won't be able to get to finding it until tomorrow at the earliest.... If I don't see any more helpful posts by then I'll post-up what I can find. But really, you can't go wrong with spending $14 for an hour of time on PIWIS to download all the info you need. The WMs are exactly what the dealer Techs use to perform the work and code their time.
Good Luck!
#15
Ok, makes more sense... So I would suggest you check-out the PIWIS WMs (and specifically WM 244619 Removing and installing intake-air distributor) for more detailed instructions. The air-intake distributor is held in place by (12) M6 screws, as well as a restraining strap and 6 seals. The X51 install WM provides a bit of helpful detail, but may not be exact-enough (just refers to other WM! LOL...). But this might help:
,
In the illustration:
1 = New intake air distributor (ASSY)
2 = Holder for wiring harness on distributor tube (pre-fitted)
3 = Holder for wiring harness on lower part of intake-air distributor (cylinder 4-6)
4 = Torx screw, M6 x 12
5 = Connection piece for vent connections (cylinder head 1-3)
I may have a copy of the WM around, but won't be able to get to finding it until tomorrow at the earliest.... If I don't see any more helpful posts by then I'll post-up what I can find. But really, you can't go wrong with spending $14 for an hour of time on PIWIS to download all the info you need. The WMs are exactly what the dealer Techs use to perform the work and code their time.
Good Luck!
,
In the illustration:
1 = New intake air distributor (ASSY)
2 = Holder for wiring harness on distributor tube (pre-fitted)
3 = Holder for wiring harness on lower part of intake-air distributor (cylinder 4-6)
4 = Torx screw, M6 x 12
5 = Connection piece for vent connections (cylinder head 1-3)
I may have a copy of the WM around, but won't be able to get to finding it until tomorrow at the earliest.... If I don't see any more helpful posts by then I'll post-up what I can find. But really, you can't go wrong with spending $14 for an hour of time on PIWIS to download all the info you need. The WMs are exactly what the dealer Techs use to perform the work and code their time.
Good Luck!
If the work to install it costs 600 dollars, by all means, I'm going to have the shop do it.