Notices
968 Forum 1992-1995
Sponsored by:
Sponsored by: HBI Auto

Variocam - Sounds Like Crap

Thread Tools
 
Search this Thread
 
Old May 18, 2013 | 04:46 PM
  #1  
jax's Avatar
jax
Thread Starter
Advanced
10 Year Member
 
Joined: Jun 2011
Posts: 97
Likes: 10
From: San Jose, CA
Default Variocam - Sounds Like Crap

I've put her all back together after a very long and lengthy tensioner pad, chain, wp, seals, belts, etc.

This is what she sounds like:


Not Good.

I noticed when I rotated the engine over after installing the belts, the variocam mechanism moved up and down. I did not do this before the maintenance so I do not know if that is normal.

Here is me laboriously cranking her over becuase Im too lazy to pull the plugs, but you can see it moving. Is this normal?



Is this mechanism bouncing up and down causing that noise?

PLEASE HELP!
Reply
Old May 18, 2013 | 04:58 PM
  #2  
tamathumper's Avatar
tamathumper
Racer
 
Joined: May 2011
Posts: 364
Likes: 1
Default

I can't really tell from the recording whether it's a rapping or a scraping. Check the inside of the camshaft cover, is it scored? Insufficient oil pressure to the tensioner can allow the chain to "slap" and scrape the crap out of the inside of the cover. It can slap rhythmically and sound like a rapping.

There was too much camera motion in the second video for me to tell what's going on.
Reply
Old May 18, 2013 | 05:36 PM
  #3  
jax's Avatar
jax
Thread Starter
Advanced
10 Year Member
 
Joined: Jun 2011
Posts: 97
Likes: 10
From: San Jose, CA
Default

Yes, that second video was crap. Here it is with a real camera:



You can clearly see it bouncing up and down.

Thanks again for any suggestions or recommendations. All gaskets and washers were replaced during the pad change.
Reply
Old May 19, 2013 | 12:16 AM
  #4  
jax's Avatar
jax
Thread Starter
Advanced
10 Year Member
 
Joined: Jun 2011
Posts: 97
Likes: 10
From: San Jose, CA
Default

I suppose it sounds no different than these motors on youtube.








I just dont remember is clicking so much. I bought some Brad Penn 20w-50 to replace lord knows what is in there now. Maybe that will help things out a bit.

Really, how bad does this thing sound?

Jax
Reply
Old May 19, 2013 | 12:54 AM
  #5  
Cloud9...68's Avatar
Cloud9...68
Burning Brakes
10 Year Member
 
Joined: Mar 2011
Posts: 1,243
Likes: 31
From: Lafayette, CA
Default

Yikes! Don't start this engine again before you do some serious investigation. I agree with Tama - it sounds like you chain is very loose, and smacking into your valve cover. Open it up and look for scoring. It doesn't sound like lifter clatter - my guess is that your variocam isn't getting pressurized for some reason.
Reply
Old May 19, 2013 | 01:08 AM
  #6  
dougs968's Avatar
dougs968
OkRider
Rennlist Member
 
Joined: Jun 2010
Posts: 5,582
Likes: 169
From: Oklahoma
Default

Not sure if I'm gonna be much help, but as it relates to my car, here goes. Before I did my cam chain, pads, seals and belts, my car had a bad lifter noise. It never went away till I had changed the oil. Due to the varnish, I am led to believe that the previous owner ran Dino oil and wasn't very concerned with regular oil changes. All of the bad lifter noises went away after a few seconds with new good oil. In my case it's M1 0w 40 and 5w50. Mine still clatters for a couple seconds or so if it has been sitting over a week. Now, I wonder if by rotating the crank if maybe a little oil pressure is being produced that is causing the variocam unit to move. Not sure what else could cause it. Wonder what it would look like if you pulled the coil wire off and crank it a little?
Reply
Old May 19, 2013 | 01:52 AM
  #7  
jax's Avatar
jax
Thread Starter
Advanced
10 Year Member
 
Joined: Jun 2011
Posts: 97
Likes: 10
From: San Jose, CA
Default

Thanks for the advice. I took off the valve cover again for some investigations. There were no markings on the underside of the valvecover. I verified I had 7 chains links between the teeth by the casting marks. I removed the bolts for the variocam oil supply tube and removed the checkvalve and sprayed it with brake cleaner and re-wet it with oil. The o-ring is in place and the chamber was full of oil when I removed the check valve. I let the car warm up a bit so I could finish the cooling system. Once running for a while a bunch of oil started leaking out the front of the oil pan so now I get to re-seal that. I am going to change oil and filter and see if that improves anything.

Doug, my understanding is that oil pressurizes the variocam system, the solenoid moves a cylinder/valve thing that directs the oil in one of two directions. An unconnected solenoid the assembly is down, and activated solenoid causes the assembly to rise. Un-pressurized I think the assembly goes up and down *****-nilly (like mine above) as the intake cam is resisted by the valves.
Reply
Old May 19, 2013 | 03:10 AM
  #8  
jax's Avatar
jax
Thread Starter
Advanced
10 Year Member
 
Joined: Jun 2011
Posts: 97
Likes: 10
From: San Jose, CA
Default

Just checked the PO's service records. Last two oil changes were with Pennzoil Platinum Synthetic 5w-30. Obviously a little thin for the 968. I also realized the WP I just replaced was only 3.5 years old / 20k miles . I wish I never touched it!
Reply
Rennlist Stories

The Best Porsche Posts for Porsche Enthusiasts

story-0

9 Vehicles Porsche Helped Engineer that Aren't Porsches

 Verdad Gallardo
story-1

9 Features and Characteristics That Only Porsche People Understand

 Verdad Gallardo
story-2

I've Written 500 Rennlist Articles: Here's How Porsche Has Changed Along the Way

 Joe Kucinski
story-3

10 Most Unnecessary Porsches Ever Built (And Why We Love Them)

 Verdad Gallardo
story-4

Porsche 911 GT3 S/C vs 718 Spyder RS: 10 Categories, One Winner

 Joe Kucinski
story-5

This Builder Is Turning Heads With Its Slantnose 911 Creation

 Verdad Gallardo
story-6

Porsche 911 GT3 Artisan Edition Pays Homage to Japanese Culture

 Verdad Gallardo
story-7

Porsche Reveals Coupe Variant of the Electric Cayenne With a Fresh Look

 Verdad Gallardo
story-8

10 Porsche Colors That Have More Personality Than Most People

 Verdad Gallardo
story-9

Guntherwerks' Final Speedster Creation Is the Ultimate Porsche Restomod

 Verdad Gallardo
Old May 19, 2013 | 11:29 PM
  #9  
car_slave's Avatar
car_slave
Pro
20 Year Member
 
Joined: Apr 2003
Posts: 680
Likes: 0
Default

Sounds like bad lifters to me. The bouncing up and down is normal with no oil pressure. If you're ever curious you can remove a cover retaining bolt near the tensioner and take a peek while it's running. Check the lifters by pressing down on them; If they push down easily replace them.

Last edited by car_slave; May 20, 2013 at 08:32 PM.
Reply
Old May 20, 2013 | 01:10 AM
  #10  
Cloud9...68's Avatar
Cloud9...68
Burning Brakes
10 Year Member
 
Joined: Mar 2011
Posts: 1,243
Likes: 31
From: Lafayette, CA
Default

Yeah, I originally didn't think it sounded like lifters, but upon listening to the video again, I could be convinced that it could be lifters.

But the thing that bothers me is that the OP says he replaced the tensioner pads, chain, water pump, seals, and belts. Assuming the engine didn't make this racket before his work, it's logical to assume that the noise is somehow caused by something he touched (not trying to criticize the OP's mechanical skills - I've been through a similar thing after a massive project on my car), and he wouldn't have had to touch the lifters for the work he did. Pus, lifters don't go bad very often.

OP - you ended your opening sentence with "etc.", implying you did more work than what was in the rest of the sentence. Did you do any work on the bottom end? One thing that could explain your noise is a cracked oil pick-up tube, or a blocked or clogged screen. How is your oil pressure?

As I said, I wouldn't run this engine for any length of time until you do a lot more investigating. I think putting in some different oil and hoping it will cure your problem is not only a waste of time and money, but very dangerous. I would start it once, very briefly, watch the oil pressure gauge very carefully, and then turn it off right away and report back on what you found. Your symptoms, whether caused by an issue with the variocam or the lifters, could be explained by compromised oil flow to the head area, so hopefully the oil pressure gauge will give you a clue as to what might be going on.
Reply
Old May 20, 2013 | 08:24 AM
  #11  
mbardeen's Avatar
mbardeen
Racer
10 Year Member
 
Joined: Dec 2011
Posts: 339
Likes: 90
From: Talca, Chile
Default

Did you take off the back cam cover cap? If so, did you replace the thin dowel-like plugs there?

I had a sound like that when starting my engine after sitting a while. I originally attributed it to a broken oil pickup-tube, but I found one of those plugs sitting in the oil pan when I pulled it.


You can see the plug on the intake cam side is missing in this photo.
http://www.flickr.com/photos/23465100@N00/8326613320/
Reply
Old May 20, 2013 | 02:55 PM
  #12  
odurandina's Avatar
odurandina
Team Owner
15 Year Member
 
Joined: Oct 2009
Posts: 28,707
Likes: 221
From: one thousand, five hundred miles north of Ft. Lauderdale for the summer.
Default

tow truck to a qualified tech would work well here.

why? because it appears you're closer to destroying this engine than actually driving the car with it.

sorry for being curt.

but, this story has a happy ending for pennies on the dollar.
Reply
Old May 20, 2013 | 03:59 PM
  #13  
Cloud9...68's Avatar
Cloud9...68
Burning Brakes
10 Year Member
 
Joined: Mar 2011
Posts: 1,243
Likes: 31
From: Lafayette, CA
Default

Originally Posted by mbardeen
Did you take off the back cam cover cap? If so, did you replace the thin dowel-like plugs there?

I had a sound like that when starting my engine after sitting a while. I originally attributed it to a broken oil pickup-tube, but I found one of those plugs sitting in the oil pan when I pulled it.


You can see the plug on the intake cam side is missing in this photo.
Good point - definitely check these plugs. High likelihood this could be your problem, and it's very easy to check.
Reply
Old May 20, 2013 | 08:48 PM
  #14  
kwikt's Avatar
kwikt
Racer
 
Joined: Aug 2001
Posts: 498
Likes: 4
From: Jacksonville, Fl
Default

Exactly which plugs are you guys referring to?
Reply
Old May 20, 2013 | 09:34 PM
  #15  
Cloud9...68's Avatar
Cloud9...68
Burning Brakes
10 Year Member
 
Joined: Mar 2011
Posts: 1,243
Likes: 31
From: Lafayette, CA
Default

In MBardeen's picture, if you look at those openings behind each camshaft, you can see that the one on the left has a small-diameter tube inside of it, going from about 1:00 oclock to 7 oclock, and the one on the right is empty. Those little tubes plug some oil passages that are used on earlier engines for some purpose I can't remember. If they're not plugged, they will gush oil, reducing the pressure from where it needs to go.
Reply



All times are GMT -3. The time now is 01:22 PM.

story-0
9 Vehicles Porsche Helped Engineer that Aren't Porsches

Slideshow: Long before engineering consulting became trendy, Porsche was quietly helping other automakers build everything from supercars to economy hatchbacks.

By Verdad Gallardo | 2026-05-15 12:44:44


VIEW MORE
story-1
9 Features and Characteristics That Only Porsche People Understand

Slideshow: Some brands build cars. Porsche builds traditions, obsessions, and a few habits that stopped making sense decades ago but somehow became part of the charm.

By Verdad Gallardo | 2026-05-13 18:46:13


VIEW MORE
story-2
I've Written 500 Rennlist Articles: Here's How Porsche Has Changed Along the Way

Slideshow: Six years and 500 Rennlist articles later, these are the biggest changes at Porsche.

By Joe Kucinski | 2026-05-11 09:52:55


VIEW MORE
story-3
10 Most Unnecessary Porsches Ever Built (And Why We Love Them)

Slideshow: Some Porsches exist for very specific reasons-others feel like they were built just to see if anyone would notice.

By Verdad Gallardo | 2026-05-06 18:00:32


VIEW MORE
story-4
Porsche 911 GT3 S/C vs 718 Spyder RS: 10 Categories, One Winner

Slideshow: Choosing between the 911 GT3 S/C and 718 Spyder RS in 10 key categories to determine one surprising winner.

By Joe Kucinski | 2026-05-05 12:51:46


VIEW MORE
story-5
This Builder Is Turning Heads With Its Slantnose 911 Creation

Slideshow: A small Polish tuner has reimagined the Porsche 911 Slantnose for the modern era, blending 1980s nostalgia with widebody tuning culture and serious performance upgrades.

By Verdad Gallardo | 2026-05-01 10:49:43


VIEW MORE
story-6
Porsche 911 GT3 Artisan Edition Pays Homage to Japanese Culture

Slideshow: Porsche has created a Japan-only 911 GT3 Artisan Edition that blends track-ready hardware with design cues inspired by traditional Japanese craftsmanship.

By Verdad Gallardo | 2026-04-28 19:37:40


VIEW MORE
story-7
Porsche Reveals Coupe Variant of the Electric Cayenne With a Fresh Look

Slideshow: Porsche's latest electric Cayenne Coupe blends dramatic styling with supercar acceleration, turning the brand's midsize SUV into a 1,139-horsepower flagship.

By Verdad Gallardo | 2026-04-27 19:39:30


VIEW MORE
story-8
10 Porsche Colors That Have More Personality Than Most People

Slideshow: Porsche's wildest paint colors aren't just shades-they're full-blown personalities on four wheels.

By Verdad Gallardo | 2026-04-27 19:38:13


VIEW MORE
story-9
Guntherwerks' Final Speedster Creation Is the Ultimate Porsche Restomod

Slideshow: The last of the Speedsters doesn't just close a chapter, it makes quite the bold, air-cooled statement.

By Verdad Gallardo | 2026-04-22 17:55:04


VIEW MORE