Notices
968 Forum 1992-1995

HELP - Coolant Explosion - all fluid gone on the ground...

Thread Tools
 
Search this Thread
 
Old 01-20-2009, 07:31 PM
  #31  
Gentleman Driver
Instructor
Thread Starter
 
Gentleman Driver's Avatar
 
Join Date: Jan 2008
Location: Dixie
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by PorscheG96
Yeah turn the HVAC to full heat which opens the HCV and allows coolant into the heater core. Open the bleed screw, fill the coolant resevoir until coolant comes out of bleed screw, close bleed screw and start car. I'd continue letting the engine run while making note of engine coolant temp and checking to see if the heater is blowing hot air. If the air is still cold when car is to operating temp then open the bleed screw again and top off coolant when you're done.
OK, did the above procedure, and let the bleed screw open with the Heater on full until only coolant came out (was very bubbly still though...). Problem is, now the water temp fluctuates greatly from above half mark when sitting yet settles back down when driving. Hot air works fine BTW.

What gives?

Thanks
Old 01-20-2009, 11:06 PM
  #32  
PorscheG96
Race Car
 
PorscheG96's Avatar
 
Join Date: Nov 2001
Location: $F Bay Area
Posts: 4,089
Likes: 0
Received 3 Likes on 3 Posts
Default

Not sure I understand what behavior you're seeing. You'll probably need open the bleed screw again after driving the car a bit.
Old 01-22-2009, 01:54 AM
  #33  
FRporscheman
RL Community Team
Rennlist Member
 
FRporscheman's Avatar
 
Join Date: Jun 2004
Location: San Francisco Area
Posts: 11,014
Received 20 Likes on 15 Posts
Default

Try what PorscheG96 said, and if that doesn't work, try this. This is probably not what any book says, but it always works for me.

It really helps if you squeeze the upper radiator hose a few times to create some swishing and flowing (with the screw closed and the tank cap off). Then turn the car on and let it warm up until the fans come on (then you know the thermostat is open). Then open the bleeder, rev the engine manually until coolant spurts out, and once the spurting becomes a consistent stream, close the bleeder while still revving, then stop revving, and test drive.

Wash your hands thoroughly as coolant is very toxic. I mean I don't even care if I'm under the car and oil drips right into my mouth. I spit it out but w/e. But I will not let coolant anywhere near my face.
Old 01-22-2009, 06:05 PM
  #34  
ehall
Addict
Lifetime Rennlist
Member
 
ehall's Avatar
 
Join Date: Jun 2003
Location: long gone.....
Posts: 17,413
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Gentleman Driver
OK, did the above procedure, and let the bleed screw open with the Heater on full until only coolant came out (was very bubbly still though...). Problem is, now the water temp fluctuates greatly from above half mark when sitting yet settles back down when driving. Hot air works fine BTW.

What gives?

Thanks
You still have air in the system. re-bleed. Also, put the nose of the car in the air. These cars need to be excessively well bled.
Old 01-24-2009, 06:11 PM
  #35  
Gentleman Driver
Instructor
Thread Starter
 
Gentleman Driver's Avatar
 
Join Date: Jan 2008
Location: Dixie
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by ehall
You still have air in the system. re-bleed. Also, put the nose of the car in the air. These cars need to be excessively well bled.
OK, bled the system a number of times more, and there did not seem to be any more bubbles in the coolant that was coming out of the bleeder screw. Went for a drive and the same temperature fluctuations were happening... The car would literally get to the third hash, above half way on the water temp gauge when at rest, and then go back down to nearly cold, below the second hash when driving at highway speed... this seems extremely odd to me, especially because nothing like this ever occurred before.

I think I may have not installed the HCV correctly and the small vacuum hose is not in completely connected thus creating no suction. When I change from Hot to Cold on the HVAC, and turn the fans on and off, the Valve does not move, although I can manually push the arm on the HCV up.

Could that be the problem, simply the vacuum hose being installed improperly?

Thanks... something that seemed so simple is turning out to be difficult... but what is new?

Good news was that I did get the nerve to finally wash the car in 30 degree weather!

Thanks again everyone!
Old 01-24-2009, 06:19 PM
  #36  
ehall
Addict
Lifetime Rennlist
Member
 
ehall's Avatar
 
Join Date: Jun 2003
Location: long gone.....
Posts: 17,413
Likes: 0
Received 1 Like on 1 Post
Default

Does it get to the top line, when sitting?
As the engine revs, the coolant circulates throughout the system. I forget the exact reason, but it doesn't flow through out, when sitting. Moreover, it gets much warmer when sitting, as it should, without airflow across the radiator. Next drive, leave the heat on full, and turn on the recirc. It will blow like hell, but it should give you a better idea of what you are getting. When you get home, CAREFULLY, and with GLOVES and ARM PROTECTION, open the bleed screw a bit, until there are no bubbles, then tighten. That should finally do it. YMMV. These cars are a PITA when bleeding.
Old 01-24-2009, 06:20 PM
  #37  
ehall
Addict
Lifetime Rennlist
Member
 
ehall's Avatar
 
Join Date: Jun 2003
Location: long gone.....
Posts: 17,413
Likes: 0
Received 1 Like on 1 Post
Default

BTW coolant is MUCH more dangerous to aniamls than humans. You'll be fine if coolant gets on you. Just wash up when you're done.
Old 02-07-2010, 01:53 PM
  #38  
SeaGull
Intermediate
 
SeaGull's Avatar
 
Join Date: Aug 2009
Posts: 30
Likes: 0
Received 0 Likes on 0 Posts
Default

Found this old thread while searching for heater control valve.
The links is not working in this old post.
FRporscheman, if you still are here, which valve did you use?

I used this write-up to convert both of my cars to a metal HCV. It fits nicely and works flawlessly.

http://www.clubstuttgart.net/showthread.php?t=358

Beware, NAPA sells a metal one and a plastic one under the same part number! So if they hand you a plastic one, just return it and try again, either at a different NAPA or just come back later. If they insist that you tell them a year and make, then tell them it's for a 1988 Audi 5000.

http://www.napaonline.com/MasterPage...n=Heater+Valve
__________________
Old 02-07-2010, 02:28 PM
  #39  
Damian in NJ
Race Director
 
Damian in NJ's Avatar
 
Join Date: Jul 2001
Posts: 10,195
Likes: 0
Received 7 Likes on 7 Posts
Default

It says in the text it's for a 88 Audi 5000.
Old 02-28-2010, 05:12 PM
  #40  
SeaGull
Intermediate
 
SeaGull's Avatar
 
Join Date: Aug 2009
Posts: 30
Likes: 0
Received 0 Likes on 0 Posts
Default

This one then?
The hose connections on this valve are not inline like the OEM valve.
Not much space. Any pics?

Last edited by SeaGull; 09-10-2012 at 05:18 PM.
Old 02-28-2010, 05:15 PM
  #41  
RajDatta
Rennlist Member
 
RajDatta's Avatar
 
Join Date: Feb 2003
Location: NJ
Posts: 9,731
Likes: 0
Received 21 Likes on 13 Posts
Default

Stick with original/oem heater control vale. The original seemed to last 15+ yrs. No need to use mismatched parts.
Raj
Old 02-28-2010, 07:02 PM
  #42  
ehall
Addict
Lifetime Rennlist
Member
 
ehall's Avatar
 
Join Date: Jun 2003
Location: long gone.....
Posts: 17,413
Likes: 0
Received 1 Like on 1 Post
Default

Plus, it acts as a bit of a "safety valve", as it will blow if there is too much hot air in the system.
Old 02-28-2010, 09:48 PM
  #43  
Jfrahm
Addict
Rennlist Member

 
Jfrahm's Avatar
 
Join Date: Mar 2002
Location: Boulder, CO
Posts: 6,407
Likes: 0
Received 104 Likes on 92 Posts
Default

I disagree. The OEM valve presents too much of a risk of cracking in half and soaking the RF tire with coolant. There should not be any air in the system and the safety valve is the pressure cap which should release pressure at it's set limit. I have had no problems with the metal valves in several cars, other than a ziptie or twist of wire to insure the vacuum line does not come off there were no problems or surprises installing them.

-Joel.
Old 02-28-2010, 09:55 PM
  #44  
ehall
Addict
Lifetime Rennlist
Member
 
ehall's Avatar
 
Join Date: Jun 2003
Location: long gone.....
Posts: 17,413
Likes: 0
Received 1 Like on 1 Post
Default

It's different on the 968. That isn't a problem on the 951. The valve sits at the back of the engine, so behind the wheels.
Old 03-01-2010, 10:37 AM
  #45  
SpeedBump
Happily Amused
Rennlist Member
 
SpeedBump's Avatar
 
Join Date: Aug 2002
Location: MoCo, Md
Posts: 4,157
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by 968TurboS
Stick with original/oem heater control vale. The original seemed to last 15+ yrs. No need to use mismatched parts.
Raj
Agree completely and the flow pattern is better as well.


Quick Reply: HELP - Coolant Explosion - all fluid gone on the ground...



All times are GMT -3. The time now is 01:31 PM.