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DIY shark fin repair

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Old 02-07-2014, 07:39 AM
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John McM
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Default DIY shark fin repair

I knew my car's body condition was average, but I didn't realise how bad until I saw another GPW 1990 C4. I've spent the last week fitting new trim to keep up with the expected standard.

The last job was the shark fins. Both had been touched by the some gorillas in the past either not knowing how to remove them correctly or being lazy using the lift. In any case I had a problem.

The worst one was on the oil tank side. It had popped a sill clip and the two clips on the fin were broken. The previous owner screwed the fin to the body on the rear edge. Effective but the trim won't stay in place unless the gaps are good.

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The first thing I did was pop the sill clip back in, after I had readjusted the bolts under the sill, as that allowed the sill to sit square to the body and let the clip do its job.

The next thing was to order replacements for broken or missing pieces. I needed a clip, a nut and a thin plate that holds the trim.

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Both clip holders on the shark fin had lost their locating pieces. Unless you get a new shark fin and get it painted you are going to have to glue new pins to whatever's left. In one case here not much.

I roughed up the area with sandpaper and used expoy (araldite) to fix the clips permanently to the fin. This is ok as you remove the fin by undoing bolts that hold it, NOT by pulling on the clips. As this is the first time I've tried this I can't relate how effective this will be in the medium / long term.

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If you look at the fin it's clear what holds it in. There are two screws under it and two clips that bolt through holes in the fender.

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If you manoeuvre the fin into place you have to fit the two screws and the nuts on the bolts. The top one has a plate that holds the trim on at the end. It's easy to fit with the wheel in place. The one next to the oil tank needs to have the wheel removed to get to it.

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You then fit the trim and tighten the bolts. When you have it right the trim is neatly held.

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A simple DIY but very satisfying. GPW needs trim to delineate part of the body. Sloppy trim makes the car look messy.
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Old 02-07-2014, 10:14 AM
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jpar
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I did mine just like this almost a year ago and they've held up just fine. Nice write up.
Old 02-07-2014, 10:52 AM
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Vandit
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Nice DIY.

The first time you get back there is usually a dirty mess. Take the opportunity to degrease all the crap back there.

Anyone know what is the purpose of that little metal plate on one of the mounting points? My car has this piece on the driver's side, but it's missing on the oil tank side. I wonder if it's worth sourcing a replacement piece.
Old 02-07-2014, 01:07 PM
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John McM
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Originally Posted by Vandit
Nice DIY. The first time you get back there is usually a dirty mess. Take the opportunity to degrease all the crap back there. Anyone know what is the purpose of that little metal plate on one of the mounting points? My car has this piece on the driver's side, but it's missing on the oil tank side. I wonder if it's worth sourcing a replacement piece.
Based on the PET diagram it is mounted as pictured and holds the trim tail in place. I got a used one from the local mechanic. If the trim is held well by the fin then it's not necessary.
Old 02-07-2014, 01:12 PM
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John McM
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Originally Posted by jpar
I did mine just like this almost a year ago and they've held up just fine. Nice write up.
Thanks. I really wanted to emphasise that the fins are not removed by pulling them on their pins, rather they are unbolted. It would have been far easier if Porsche had used the sill clip and grommet method as that is easier to remove and means there is a consistent removal method.

Anyway, good to know that old trim can be made as originally fitted, even if the paint etc around the area isn't perfect.
Old 02-07-2014, 03:01 PM
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HiWind
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nicely done - agreed its a simple but very satisfying fix
Old 02-07-2014, 03:04 PM
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911Jetta
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Originally Posted by HiWind
nicely done - agreed its a simple but very satisfying fix
So true. Wavy sils really kill the look of a 964... and faded tail lights.

Originally Posted by John McM
Thanks. I really wanted to emphasise that the fins are not removed by pulling them on their pins, rather they are unbolted...
+1




Old 02-07-2014, 03:23 PM
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Originally Posted by Vandit
Anyone know what is the purpose of that little metal plate on one of the mounting points? My car has this piece on the driver's side, but it's missing on the oil tank side. I wonder if it's worth sourcing a replacement piece.
Door Sill Trim Plate: 96455979700 (L) and 96455979800 (R)
$12.25 each
Old 02-07-2014, 03:28 PM
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John McM
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Originally Posted by 911Jetta
So true. Wavy sils really kill the look of a 964... and faded tail lights. +1
Didn't think about fitting the trim to the fin, then the fin to the car. Thanks for adding to the thread.

As for lines, previously I had Carrera Decals down the side of the car, which hid the worst of the old trim issues. Now I need those crisp lines to add definition. Before and after pics on left and right flanks show how important it is. Yes, I know it would look better 40mm lower. Working on that.....
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Old 02-07-2014, 08:05 PM
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Daylight photos of after shark fin fix
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Old 02-08-2014, 05:21 PM
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greg1990964
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Good idea. I guess I will glue on some clips from my donor car. New taillights came today. Much better!



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