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Help! Won't start after cat bypass, new O2 sensor and valve covers

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Old 02-27-2012, 05:24 AM
  #16  
B. Elliott
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I hate to say it after it's already been mentioned, but double check the plug order. If you want to make sure you're at least getting fire, pull a plug wire off a cylinder and plug-in an extra spark plug. While gripping the plugwire by the boot head, hold the plug ground strap against bare metal on the chassis and have someone turn the key for a brief second while looking for spark. Repeat for each cylinder.

I hope it's something simple and not an ecu issue.
Old 02-27-2012, 07:14 AM
  #17  
newsboy
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"Now, she'll turn over and nearly run, but always dying, and then a pop of overfuelling."

Does this mean that your fuel pump is running? Do you have spark and fuel flow to the engine?
Old 02-27-2012, 09:00 AM
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I get the fuel pump whirr, and yes I have had a couple of pops after trying to operate the throttle whilst turning over the engine, so I am guessing a spark too. I wonder if the coils are vulnerable to voltage spikes. There's no emergency fuel cut off valve in these cars is there?

I have triple checked the plug wires, there are 3 lengths so you have to really try hard to mix them up. They are all connecting with that satisfying metallic noise. Anyway I think it would at least run with the wires mixed up because of the twin plugs.

In a flurry of excitement I remembered the fuel pump and DME fuses, but both are good, dammit!

I'm going to post the DME for testing today, thanks for the help so far.

Hope I havent killed my ABS brain too
Old 02-27-2012, 12:37 PM
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Indycam
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Originally Posted by Johnny G Pipe
I wonder if the coils are vulnerable to voltage spikes.
The coils have nothing in them that would be bothered . One old time fix for a bad coil was to spike it to try to get an open winding to arc itself back together . The ignition switch / transistor might not like being hit .

Originally Posted by Johnny G Pipe
There's no emergency fuel cut off valve in these cars is there?
Not that I have seen .
Old 03-01-2012, 07:48 AM
  #20  
Johnny G Pipe
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Default ECU tested: Update

OK, the ECU test report is just in with 'no fault found', with an extended overnight test pending.

So this is of course good news and bad news all at the same time! I am spared the horror of paying for an new ECU, but I am back with the mystery fault and a dead car.

So what next?

Any other stuff the welding could have damaged? I am still of course hoping that the welding damage is a red herring (which would be good news for my CCU and ABS brains) - although from what I have found out there is no doubt that welding can and does damage these systems sometimes.

I am going to remove the bypass and double check that it isnt blocked with something (I have kids..)

Would it run in theory with all the lower plug leads disconnected?

What is the best way to test that fuel is being delivered?

Its a 2 hour flatbed to the nearest Bosch hammer...thats probably the last resort.
Old 03-01-2012, 08:38 AM
  #21  
sml
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Originally Posted by Johnny G Pipe
I am spared the horror of paying for an new ECU,
ECU repairs are done by steve wong .. 911chips.com

not too expensive at all.

would have been an easy fix really.
Old 03-01-2012, 09:46 AM
  #22  
boxsey911
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Originally Posted by Johnny G Pipe

What is the best way to test that fuel is being delivered?
Take a plug out and see if it's wet?

I would also pop off the dizzy caps and check that the rotor arms are OK.

p.s why would you want to try running it with the lower plug leads disconnected?
Old 03-01-2012, 10:29 AM
  #23  
Johnny G Pipe
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Yep, the place testing it say they can normally repair them for £150-200, but as the welding damge can in theory be pretty severe, I was bracing myself for an unrepairable ECU- used off ebay £500, new at £1200 - or needing to repair other systems too (boy do I miss my ABS lights playing up..NOT)

Always the optomist!

I cant think why anything has changed in the dizzy apart from some coincidental failure, but it was the lower leads I have messed around with - so I wondered if I could take them out of the equation at least.

Have I unplugged/knocked something in passing? Itching to get home and start looking around again..
Old 03-01-2012, 11:06 AM
  #24  
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i definatly feel its something simple that you havent checked.
just a matter of what though obviously
if it doesnt run with the bottom leads connected then it would be the same with them disconnected
Old 03-01-2012, 11:08 AM
  #25  
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do you have an after market alarm/immobiliser thats playing up?
Old 03-01-2012, 12:25 PM
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boxsey911
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Originally Posted by Johnny G Pipe

I cant think why anything has changed in the dizzy apart from some coincidental failure, but it was the lower leads I have messed around with - so I wondered if I could take them out of the equation at least.
I once saw an early 911 cough, splutter and no start. All it needed to cure it was a new rotor arm (single dizzy set up on the early cars as you know).

My crazy line of thought with yours is that an arm got zapped during the welding?
Old 03-01-2012, 01:33 PM
  #27  
August West
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Originally Posted by Johnny G Pipe
I am going to remove the bypass and double check that it isnt blocked with something (I have kids..)
Occam's razor says this may be it. I had a friend in college with one of those huge Oldsmobiles who couldn't get his car started and came to me in virtual tears wondering what the hell's wrong with his car. I looked around the vehicle and noticed that he'd backed the car into a dirt berm with the tail pipe stuffed into the dirt. Once we moved the car and cleared the tailpipe, the car started up immediately.
Old 03-01-2012, 02:25 PM
  #28  
GazC2
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Johnny,

have you seen the OBD setup that Tore sells with the scantool software looks handy to have for situations like this, I intend to get one at some point. not really helpfull at the moment.

http://privat.bluezone.no/toreb2000/t-productsEN.html

my car is up on stands for the next few weeks, before you go replacing everything give me a buzz might be able to help.

cheers

Gary
Old 03-01-2012, 04:44 PM
  #29  
Indycam
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Will it start up on starter fluid ?
Old 03-01-2012, 05:12 PM
  #30  
Johnny G Pipe
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I'm with occam's razor...the cause of this when I find it will be another one for my own personal bonehead list I bet.

Gaz, that's a really nice offer, I'll let you know. I was wondering about a code reader too, but hadnt got around to searching, I think thats got to be well worth the 60 quid delivered for the discerning 964 owner.

Originally Posted by Indycam
Will it blow up on starter fluid ?
Indy, yes it will, with occam in my garage...


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