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Bring the vehicle to a good body repair shop that has equipment to determine as well as straighten frames. If the frame is determined to be bent and can be straighten (i.e. if the frame is bent too much they may tell you it can't be straigten) do so before trying to fit a new trailing arm or any other suspension component. My suspicion is that the trailing arm you have now was modified in order to compensate for the bent frame.
Your earlier post on this topic resulted in some good advice from a number of folks here (including myself). You should go back and read those responses, and then decide for yourself what you are willing to go through for your car. The money you've already spent is a sunk cost. The question now is how much are you willing to spend to get it right?
Please understand I mean no offense, but from what you describe, there is a high probability that there is no "quick" fix for your problem. Get someone with the right equipment to tell you EXACTLY what is going on, and what your options are.
If the arm is bent so much that you can see the tire pointing off at an odd angle , you should also be able to see feel the arm for the bend . If you clean up the arm real good and then do a close look see / feel it up , does it look / feel bent ? Its a pretty big chunk of alu , it should show signs of distress if its bent .
Any chance that the bushings are so bad that the arms just flopping around ?
If you man handle the thing does it flop around ?
"Personally I can't check the trailing arm bushes for play as I don't have the equipment to lift the car "
All you need is to jack up one corner like you would do for a flat tire .
If you remove the tire / wheel , you can look at the arm , feel up the arm , etc etc .
"Sorry for the second thread on this subject, just really worried."
No need to be sorry , imho .
New info , new questions etc etc etc , new thread . No big deal .
On the contrary, my apologies if my post above seemed heavy handed.
Presuming you have the basic equipment, I agree with Indycam that you might be able ascertain some specifics for yourself if you can get that corner in the air and poke around a little.
In any case, if you have the time, when appropriate, please post what you ultimately find the issue(s) to be. I'll keep my fingers crossed that this is on the 'minor' end of the financial spectrum...
TD, I applaud the fact that you haven't given up on the car and are looking down the road to make it right. Enjoy the summer and I have my fingers crossed that the fall will bring closure to this ongoing maintenance issue (and hopefully not to many $$$).
Try not to let this get you down. I'm sure it makes you sick to know your car isn't right, but it is more than fixable. I have probably rebuilt 40 plus cars in my lifetime (non Porsche mind you) and most issues can be resolved. Yours sounds minor. Alignment issues are dealing with such tight tolerances that any deviance is chassis is easy to see. The good thing is that you can correct the issue and have confidence that it is right when you get a proper alignment.
Is there any way to trace the shop that did the collision repair? I think you have a claim against any shop that knowingly puts a car on the road with dangerous alignment settings. It is the owner or the insurance company that benefits, as they are just trying to sell the car and force the problem on an unsuspecting buyer.
My alignment shop let's me chat with the technician while he is working on my cars. He has told numerous stories of finding cars that needed to go on the frame rack before the alignment was possible.
Good luck with your's. If the rest of the car is straight and solid, a minor tweak on the rack should let you get back to a car you enjoy and get long life from the tires.
Do Germans write the month and day backwards like Brits do? That might tell you where that sill is from and help you date the repair. I had a 2 door Yukon years ago that I bought wrecked and had built for my personal vehicle. It had tipped over on it's side. Very minor. I drove it a while and it drove great. Never seemed to need an allignment. My Brother-in-law wanted it so I got it all ready to sell him including an allignment. It wouldn't line up. ??? I couldn't believe it. So back to the frame shop for a little adjustment on one of the front rails and bingo. Lined up great.
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