Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

WTB: single 3.0 16V piston

Thread Tools
 
Search this Thread
 
Old 09-21-2015, 04:54 AM
  #16  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

I got the 3.0 16V piston delivered for free from sherry66.

Sherry66; Thanks man! If you ever need anything, let me know!
Old 09-21-2015, 07:09 AM
  #17  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,256
Received 33 Likes on 27 Posts
Default

Be interesting to see how your Mahle pistons look after you've had them machined for 4v, and what comp ratio you end up with.
Old 09-21-2015, 07:20 AM
  #18  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Ive roughly calculated it to be something in the neighborhood of 8.2:1 with 1.5mm thick HG and 968 head.

Andial / Mahle 3.0 8v turbo pistons are not really 8.0:1, closer to 8.5:1 if I remember correctly.

Target CR is 8.0~8.3:1.

Here is the stock shape:


Last edited by Voith; 09-21-2015 at 06:08 PM.
Old 09-21-2015, 07:40 AM
  #19  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,256
Received 33 Likes on 27 Posts
Default

Interesting, I wonder if the original CR was calculated using a turbo head or the 2.7 head most people would probably use.
Old 09-21-2015, 10:05 AM
  #20  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Originally Posted by blade7
drop the comp ratio further, which seems the wrong thing to do when one of the benefits of going 16v is the potential to run higher comp before the onset of knock.
I am shooting at lower CR because I want more boost/safety headroom.
Completely separated twin scroll EFR turbo should kick in sooner than stock turbo and give back some of what is lost with lower CR. (my theory, could be wrong)

Originally Posted by blade7
Interesting, I wonder if the original CR was calculated using a turbo head or the 2.7 head most people would probably use.
I have all versions of 8v heads, 968 head and most of piston types now. I must take some time and cc everything.
Old 09-21-2015, 11:28 AM
  #21  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,588
Received 662 Likes on 515 Posts
Default

Originally Posted by Voith
I am shooting for 8.0:1.

Left is my 8v Andial/Mahle piston, right is HMR 16V T piston. I want to get exact positions for those two cutouts. One bowl shape is as good as another.
sorry to go a little OT here, but with the 8v Andial piston bowl that shape...
which way should the piston be oriented in the bore?

should the flat, raised portion (not the dish) be on the exhaust or spark plug side of the cylinder?

i would think it should be on the exhaust side, so the flat spot matches up to the flat spot on the head as the dish matches the head chamber pretty well in shape. D shaped dish, D shaped chamber, shouldn't the "D"s line up?
Old 09-21-2015, 03:52 PM
  #22  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Ds do line up. Flat side of D is the exhaust side on 8v.
Old 09-21-2015, 05:50 PM
  #23  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Just CCed both pistons..

Both are Mahle and both look very similar design, height etc.

104mm 3.0 16V NA= 27 ccm

104.5mm 3.0 8V T= 33 ccm








Old 09-21-2015, 05:55 PM
  #24  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,588
Received 662 Likes on 515 Posts
Default

What's the CC of the coffee-mug


S2 piston has a nice design to it.
Old 09-21-2015, 06:27 PM
  #25  
blade7
Drifting
 
blade7's Avatar
 
Join Date: Dec 2007
Location: England UK
Posts: 2,256
Received 33 Likes on 27 Posts
Default

I still think machining the 8v pistons to suit 16v will drop the CR a bit too far, and Wossner or Heritage Mahle 16v pistons would be more efficient...
Old 09-21-2015, 06:47 PM
  #26  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,588
Received 662 Likes on 515 Posts
Default

What are the power goals preventing you from running the 16v NA pistons as-is, or maybe machining the bowl a little more?
For 6 cc it might be half a point of CR?

Running math again, how are you getting those CR numbers?
Using the SummitRacing CR calculator, all-stock 944S2 info (104x88, 42cc chamber, 0 deck height) but 1.5mm gasket, puts CR at about 9.5:1...and your 8v pistons are 10:1.

You sure you aren't plugging in 8v chamber by accident (56cc or so)...that would put the S2/8v pistons at 8.3-8.8:1 respectively.
Old 09-21-2015, 07:18 PM
  #27  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Originally Posted by blade7
I still think machining the 8v pistons to suit 16v will drop the CR a bit too far, and Wossner or Heritage Mahle 16v pistons would be more efficient...
Math says Ill probably be short at about 9.0:1 so Ill have to use at least 1.5mm HG to get near 8.0:1, but it will be difficult if bowl depth stays as is.

Originally Posted by V2Rocket_aka944
What are the power goals preventing you from running the 16v NA pistons as-is, or maybe machining the bowl a little more?
For 6 cc it might be half a point of CR?

Running math again, how are you getting those CR numbers?
Using the SummitRacing CR calculator, all-stock 944S2 info (104x88, 42cc chamber, 0 deck height) but 1.5mm gasket, puts CR at about 9.5:1...and your 8v pistons are 10:1.

You sure you aren't plugging in 8v chamber by accident (56cc or so)...that would put the S2/8v pistons at 8.3-8.8:1 respectively.
Id like to get at about 550whp +/- and not swap head gaskets every two months.

I did my calculation like this but deck height is just guess, I have no idea what will turn out since the block was decked. Ill probably compensate with HG thickness or if machinist wont complicate things complete bowl will be machined slightly deeper.



This is 10cc. I am bending plexi a bit with finger here, so water level is a bit higher than it should be.



Last edited by Voith; 09-21-2015 at 07:40 PM.
Old 09-21-2015, 07:48 PM
  #28  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,588
Received 662 Likes on 515 Posts
Default

Why do you think you have 0.5mm deck clearance and a 43cc dish?
Aren't 944 motors about 0-deck factory?
Old 09-21-2015, 08:16 PM
  #29  
Voith
Addict
Rennlist Member
Thread Starter
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 648 Likes on 409 Posts
Default

Machined piston should get +/- 10 extra cc, making it ~43. For some reason I thought it was somewhere around 0.5 below deck, but just checked it and since my block was decked, it should even stick out a bit. Damn. It'll be hard to get much below 9:1.

Same calculation with deck clearance + 0.20mm is 8.819:1
Old 09-21-2015, 09:14 PM
  #30  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,588
Received 662 Likes on 515 Posts
Default

maybe you can machine out the flat spot and maximize the dish.
or...drop it further down into the hole with a skimmed piston top or shorter rod, like your best friend raceboy


Quick Reply: WTB: single 3.0 16V piston



All times are GMT -3. The time now is 12:49 PM.