Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

What can I expect with extruded intake and LR Stage 2 head?

Thread Tools
 
Search this Thread
 
Old 12-16-2014, 02:19 PM
  #1  
v8killer
Instructor
Thread Starter
 
v8killer's Avatar
 
Join Date: Jul 2009
Location: Phoenix,AZ
Posts: 205
Likes: 0
Received 0 Likes on 0 Posts
Default What can I expect with extruded intake and LR Stage 2 head?

What kind of RWHP gain can I expect with extruded intake and LR Stage2 head?

Currently I am 368rwhp @ 22lbs. 2.5L M-Tune on E85,60-1 turbo, 3" exhaust, SFR FMIC.

Engine is LR built Widefire/Oringed with Wossner rods and pistons.
Old 12-16-2014, 03:31 PM
  #2  
kev951
Burning Brakes
 
kev951's Avatar
 
Join Date: Jan 2010
Location: San Mateo, CA
Posts: 995
Received 16 Likes on 15 Posts
Default

If there is no change to the cylinder head (ie porting or larger valves.... most likely nothing 1-2 hp .. or you might even drop 1-2 hp) LR's intake manifold however will yield in a power increase.
Old 12-16-2014, 05:14 PM
  #3  
v8killer
Instructor
Thread Starter
 
v8killer's Avatar
 
Join Date: Jul 2009
Location: Phoenix,AZ
Posts: 205
Likes: 0
Received 0 Likes on 0 Posts
Default

The LR Stage 2 head flows 232 cfm instead of the stock 180 cfm.
Old 12-16-2014, 05:38 PM
  #4  
333pg333
Rennlist Member
 
333pg333's Avatar
 
Join Date: Feb 2006
Location: Australia
Posts: 18,910
Received 95 Likes on 78 Posts
Default

Not sure the extruded intake will do much. The head should offer something. When do you dyno it?
Old 12-17-2014, 11:22 AM
  #5  
azbanks
Freedom Enthusiast
Rennlist Member
 
azbanks's Avatar
 
Join Date: Feb 2007
Location: Phoenix Arizona
Posts: 7,905
Likes: 0
Received 3 Likes on 3 Posts
Default

Originally Posted by v8killer
What kind of RWHP gain can I expect with extruded intake and LR Stage2 head?

Currently I am 368rwhp @ 22lbs. 2.5L M-Tune on E85,60-1 turbo, 3" exhaust, SFR FMIC.

Engine is LR built Widefire/Oringed with Wossner rods and pistons.

I have no idea what those will do to your RWHP but I am flat out excited to see you back in the game.
Old 12-17-2014, 01:05 PM
  #6  
rlm328
Rennlist Member
 
rlm328's Avatar
 
Join Date: Aug 2007
Location: Houston, Texas
Posts: 6,305
Received 309 Likes on 206 Posts
Default

delete
Old 12-17-2014, 02:38 PM
  #7  
H.F.B.
Pro
 
H.F.B.'s Avatar
 
Join Date: Jul 2013
Location: Germany
Posts: 550
Received 99 Likes on 55 Posts
Default

Originally Posted by v8killer
What kind of RWHP gain can I expect with extruded intake and LR Stage2 head?

Currently I am 368rwhp @ 22lbs. 2.5L M-Tune on E85,60-1 turbo, 3" exhaust, SFR FMIC.

Engine is LR built Widefire/Oringed with Wossner rods and pistons.
Below is a pic of my extrude honed intake by LR (Thank you LR !). The others show the port with seat and the valve job done by my local work shop.
The extrude honing will increase the cross-section dimension of the intake manifold around 1mm (0.04"). So good port matching is required in order to avoid unnecessary turbulence.
I haven't dynoed the car yet, but I can tell you, I noticed the difference. Attached is an article from the porsche engineering magazine. There, Porsche explained the benefits of extrude honing (p. 29), in german called Strömungsschleifen which they applied for tuning their 911 Carrera S. Unfortunately only not in english, may be google could help.
Attached Images     

Last edited by H.F.B.; 03-08-2015 at 04:18 PM.
Old 12-17-2014, 09:53 PM
  #8  
v8killer
Instructor
Thread Starter
 
v8killer's Avatar
 
Join Date: Jul 2009
Location: Phoenix,AZ
Posts: 205
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by azbanks
I have no idea what those will do to your RWHP but I am flat out excited to see you back in the game.
Thanks, ready to get back on the track.

Looks nice H.F.B.
Old 12-22-2014, 11:01 AM
  #9  
JBrown
Rennlist Member
 
JBrown's Avatar
 
Join Date: Feb 2002
Location: NY
Posts: 1,907
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking foward to dyno #s.. I had mine done also a cam, ported head Springs and retainers
Old 01-05-2015, 01:46 PM
  #10  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,523
Received 641 Likes on 496 Posts
Default

...so what happened with this

that extrude-honed intake is a huge difference!
Old 01-05-2015, 02:24 PM
  #11  
JBrown
Rennlist Member
 
JBrown's Avatar
 
Join Date: Feb 2002
Location: NY
Posts: 1,907
Likes: 0
Received 0 Likes on 0 Posts
Default

Dyno results yet ?
Old 01-05-2015, 03:05 PM
  #12  
refresh951
Rennlist Member
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

I am not sure extrude honed intake will do anything for power with that stage II head. I would put my money somewhere else.

I would flow test the head to verify LR numbers as I have found them to be often optimistic. From my experience, a properly ported stock head, with a very good valve job, flows about 205-215 at max stock lift (0.473") @ 28"WC. If we assume the stock head flows 185 cfm at stock lift (0.475') that is an improvement of around 25 cfm or 13.5%.
Old 01-05-2015, 07:51 PM
  #13  
H.F.B.
Pro
 
H.F.B.'s Avatar
 
Join Date: Jul 2013
Location: Germany
Posts: 550
Received 99 Likes on 55 Posts
Default

I see it as a whole thing. When you port your intake, one part of the job is to remove the casting imperfections that don't promote the airflow. Why should I stop doing that just some inch behind the valves? Apart from that the smooth finish has far less surface area, than the cast finish. The cast finish works more or less a bit like a heat sink. So with the smooth finish, the airflow picks up far less heat from the walls of the intake. Now with the extrude honed intake manifold this benefit is extended. Cooler air more power.
In addition, a smooth intake system reflects the resonant frequency between the plenum and the tube much better. So from my point of view it's simply a more complete head work.
Nevertheless a 2.8-3.1l hybrid stroker will be my next project.
Old 01-05-2015, 08:31 PM
  #14  
refresh951
Rennlist Member
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

Originally Posted by H.F.B.
Why should I stop doing that just some inch behind the valves? Apart from that the smooth finish has far less surface area, than the cast finish.
Just trying to share some of my experience. I have a flow bench and have done a lot of testing.

Unless you get to very high power levels, the port cross sectional area upstream of the guide does not play a significant role. You actual want the surface finish rough to promote turbulent flow. My point is that the stock intake significantly outflows the head port unless you have a big power motor with a much better than Stage II head. No harm in cleaning things up at the runners but my testing has shown it will not make a significant difference with respect to power.
Old 01-06-2015, 06:51 AM
  #15  
Voith
Addict
Rennlist Member
 
Voith's Avatar
 
Join Date: Aug 2007
Location: Slovenia
Posts: 8,385
Received 647 Likes on 409 Posts
Default

Originally Posted by H.F.B.
I see it as a whole thing. When you port your intake, one part of the job is to remove the casting imperfections that don't promote the airflow. Why should I stop doing that just some inch behind the valves? Apart from that the smooth finish has far less surface area, than the cast finish. The cast finish works more or less a bit like a heat sink. So with the smooth finish, the airflow picks up far less heat from the walls of the intake. Now with the extrude honed intake manifold this benefit is extended. Cooler air more power.
In addition, a smooth intake system reflects the resonant frequency between the plenum and the tube much better. So from my point of view it's simply a more complete head work.
Nevertheless a 2.8-3.1l hybrid stroker will be my next project.
Rough finish promotes laminar flow, smooth finish causes turbulences..


Quick Reply: What can I expect with extruded intake and LR Stage 2 head?



All times are GMT -3. The time now is 07:32 AM.