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Need help diagnosing my broken cylinder walls. 3.0 16V

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Old 01-19-2014, 01:45 PM
  #31  
KSira
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Originally Posted by 333pg333
Where the tuners the same people that put the engine together? What are they saying at this stage? Are they taking any responsibility?
The tuner was not the same person that built the engine. The engine builder blames the tuner. I have not spoken with the tuner yet (a tuner the engine builder recommended and arranged mapping with), but highly doubt that any of them will admit that it was their fault.
Old 01-19-2014, 03:08 PM
  #32  
Tom M'Guinn

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Originally Posted by blown 944

I havnt heard that many aftermarket pistons working with alusil bores. I would personally want the exact specs of pistons used and the clearances as well.

Again very sorry to read this.
+1

Could also be a combo of issues -- ill-suited pistons, tight clearances and a persistent tuner who apparently carried on despite knock and trigger problems? If it was just the tune, you'd think the head gasket would have blown...
Old 01-19-2014, 03:29 PM
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333pg333
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Originally Posted by KSira
The tuner was not the same person that built the engine. The engine builder blames the tuner. I have not spoken with the tuner yet (a tuner the engine builder recommended and arranged mapping with), but highly doubt that any of them will admit that it was their fault.
Try and get the tuning logs before they 'disappear'.
Old 01-19-2014, 03:36 PM
  #34  
KSira
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Originally Posted by Tom M'Guinn
+1

Could also be a combo of issues -- ill-suited pistons, tight clearances and a persistent tuner who apparently carried on despite knock and trigger problems? If it was just the tune, you'd think the head gasket would have blown...
The head gasket did blow, the car started smoking a little and ended with a white cloud on the last pull. The head gasket looks perfectly healthy, but if there where knock, it could be head lift?

Last edited by KSira; 01-19-2014 at 03:54 PM.
Old 01-19-2014, 04:09 PM
  #35  
Dave W.
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If the trigger count was really bad it could have been firing the wrong cylinder at the wrong time. This wouldn't be knock, it would be pre-ignition 180* out of phase. Def a recipe for lifting the head.
Old 01-20-2014, 12:53 AM
  #36  
Dubai944
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Sorry to hear. I can't believe an engine builder and tuner just hand back a broken engine and leave it to you to deal with?
Old 01-20-2014, 01:02 AM
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gruhsy
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That seriously sucks. Sorry to hear.
Old 01-20-2014, 03:43 AM
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Paulyy
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Shouldn't the tuner be taking responsibility for the damage?
Old 01-20-2014, 04:37 AM
  #39  
Eric_Oz_S2
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If the head gasket blew, it would have caused the damage you see. The question is why did it blow? Either incorrect torque, poor surfacing or detonation. It seems the last is most likely.
Old 01-20-2014, 06:21 AM
  #40  
Duke
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Sorry to see this. To me it seems more likely that this was caused by the pistons/ring/cylinders combo rather than tuning. Tuning wise the head gasket would have gone out the window very quickly and the engine noise would have been horrible. Foreign objects would have caused more damage to the head and piston crown.

As far as I know Lindsey stopped selling the Wiseco pistons a long time ago and they never had a real Alusil coating in the sense that Wössner and Mahle have.
Old 01-20-2014, 07:04 AM
  #41  
KSira
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Originally Posted by Duke
Sorry to see this. To me it seems more likely that this was caused by the pistons/ring/cylinders combo rather than tuning. Tuning wise the head gasket would have gone out the window very quickly and the engine noise would have been horrible. Foreign objects would have caused more damage to the head and piston crown.

As far as I know Lindsey stopped selling the Wiseco pistons a long time ago and they never had a real Alusil coating in the sense that Wössner and Mahle have.
Pistons where Wössner. Wrote Wiseco by mistake

It was a Cometick gasket, so i guess it would seal again as soon as the boost went down.
Old 01-20-2014, 07:50 AM
  #42  
Thom
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Really sorry to see this, I feel for you...

Aside from possible tuning error, and now that you mention using Wössner pistons, do you know the actual piston to cylinder clearance chosen by the shop that did your block?
Old 01-20-2014, 09:50 AM
  #43  
blade7
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Originally Posted by blade7
Perhaps if the rings are broken it will suggest they weren't gapped correctly ?
Check the profile of the rings also, possibly a mistake was made and it isn't Alusil spec ?
Old 01-20-2014, 09:52 AM
  #44  
KSira
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Originally Posted by Thom
Really sorry to see this, I feel for you...

Aside from possible tuning error, and now that you mention using Wössner pistons, do you know the actual piston to cylinder clearance chosen by the shop that did your block?

I have not been given the clearance, but assume that this was within the piston manufacturers specifications. Unfortunately I do not have this.

If anyone has the Wössner install specification and recommended ring gap, please send this to me. I will investigate this so I can find an answer to why this went so badly wrong.
Old 01-20-2014, 10:21 AM
  #45  
Duke
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Originally Posted by KSira
Pistons where Wössner. Wrote Wiseco by mistake

It was a Cometick gasket, so i guess it would seal again as soon as the boost went down.
Heavy detonation can destroy a Cometic gasket as well. And head lift can usually be seen on the gasket surface.
Hopefully the builder gapped the rings..


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