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Need help diagnosing my broken cylinder walls. 3.0 16V

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Old 01-18-2014, 03:16 PM
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KSira
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Default Need help diagnosing my broken cylinder walls. 3.0 16V

During mapping yesterday my newly built 3.0 16V turbo developed a massive wite cloud after boots. Pulled the head today to replace what i thought to be the head gasket. What i found was a very depressing. Ally 4 cylinders are scored badly. My engine builder claims it happened during mapping. Please have a look at the picture and give me your thoughts.




Last edited by KSira; 01-18-2014 at 06:00 PM.
Old 01-18-2014, 04:30 PM
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86 951 Driver
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Were you running lean or getting a lot of knock while tuning it?
Old 01-18-2014, 04:31 PM
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jc in rb
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Yikes !
Old 01-18-2014, 04:42 PM
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Ivan Arzola
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PM sent
Old 01-18-2014, 04:43 PM
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lart951
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Tell us more about the built, what pistons and rods where you using?
Old 01-18-2014, 05:02 PM
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KSira
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After a closer look, there seems to have been a lot of knock























Old 01-18-2014, 05:07 PM
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KSira
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Originally Posted by lart951
Tell us more about the built, what pistons and rods where you using?
Its a S2 engine (16V) with H-rods, and Wössner pistons from LR. 8.5:1 compression. Stock head, stock cams, custom intake. S2 header with turbo x-over flange and lager x over pip. Precision 6266 Turbo.

Last edited by KSira; 01-19-2014 at 02:24 PM. Reason: Corrected piston manufacturer
Old 01-18-2014, 05:13 PM
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Fluidplay
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whoa..were the pistons new and how long were you running it? Seems like a lot of carbon build up and those pistons which would be more indicative of running rich
Old 01-18-2014, 05:19 PM
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KSira
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Originally Posted by Fluidplay
whoa..were the pistons new and how long were you running it? Seems like a lot of carbon build up and those pistons which would be more indicative of running rich
Newly built. Never driven. Straight from the trailer and to the dyno.
Old 01-18-2014, 05:46 PM
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Maybe a stupid question but are the pistons alusil compatible?

Regards
Peder
Old 01-18-2014, 07:50 PM
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What weight oil? It could have been so rich that the oil washed away
Old 01-18-2014, 08:33 PM
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****.. Looks like aluminum to aluminum contact.
Old 01-18-2014, 09:01 PM
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gpr8er
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Originally Posted by Voith
****.. Looks like aluminum to aluminum contact.
+1
holy crap!
Old 01-18-2014, 09:13 PM
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Dougs951S
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+2, the pistons definitely made love to the cylinder walls and those pistons are absolutely, completely filthy for being new. My factory pistons that have never been out of the block are not that dirty. Sorry to hear.
Old 01-18-2014, 10:55 PM
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Tom M'Guinn

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Ouch and sorry! The Mahle piston were made with an iron coating material to run in the alusil. People have had some success running pistons without the factory-style iron based coating, but I've always considered it a gamble. What rings and what piston to wall clearance were you running? Could be a combo of things gone wrong -- pistons too tight, terrible tune, risky piston choice. Very sorry.


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