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Copper Head Gasket

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Old 03-19-2013, 09:16 PM
  #16  
86 951 Driver
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Originally Posted by blown 944
I have used copper head gaskets on blown alcohol engines with succes. However, the only way I would use them is with an o-ring and receiver groove. You can get around some of the exterior sealing issues with a thin sealant like halomar sp)

The problems I can see with the open deck block is that the cylinders move around and what may happen is that the copper would just be serrated, similar to an MLS.

Hard to get around this problem IMO.

You may want to try having the head o-ringed and use another wide fire. It seems to be the easiest inexpensive solution for the short term. From what I can tell it lasts a little longer.

Eventually, I will have an o-ringed block with a receiver grooved head. But, not until I see no signs of cylinder movement first. Even my half filled block showed some small signs.

That is why I am now doing a closed deck block.

Just my .02
How will you do a closed deck? Will you make a deck plate?
Old 03-19-2013, 09:23 PM
  #17  
blown 944
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Maybe use an MLS to see what's happening.

However, since you do have mids I'd go with the o-ringed block and receiver grooves and a copper gasket.

What studs are you using?
Old 03-19-2013, 09:38 PM
  #18  
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Deck plate, no. Block girdle yes. pictures are coming and I think the prices will be the best out there.

I have one going through machine now,,, I know this has been done before and we are not the first but I think the price will be right and with the right fire ring design blown head gaskets will be a thing of the past.

Watch for a wild 16V / 8V option to come as soon as I get the block shipped from Lart,,, he has been busy!
Old 03-19-2013, 09:46 PM
  #19  
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I guess it can be called a deck plate as well, it all depends on your definition of each.... no matter how you slice it it closed the deck and holds everything in place real real nice
Old 03-19-2013, 10:31 PM
  #20  
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Dont they use deck plates?
Old 03-19-2013, 11:57 PM
  #21  
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Rim328, what kind if ignition timing are you running with that Motec?
Old 03-20-2013, 12:30 AM
  #22  
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Originally Posted by fortysixandtwo
I would be less concerned about finding a head gasket that will not blow out, than I would be about finding out why I've been blowing out head gaskets.
This is sound advice! Your head gasket (failure) is a result and not a cause. You likely have a tuning issue.
Old 03-20-2013, 12:50 PM
  #23  
rlm328
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Originally Posted by blown 944
Maybe use an MLS to see what's happening.

However, since you do have mids I'd go with the o-ringed block and receiver grooves and a copper gasket.

What studs are you using?
Engine was re-built using Raceware hardware

Originally Posted by Wormhole
Rim328, what kind if ignition timing are you running with that Motec?
Timing is variable dependent upon where you are on the ignition map. Engine was tuned on a dynojet over a 4 day period to help eliminate variables

Originally Posted by michaelmount123
This is sound advice! Your head gasket (failure) is a result and not a cause. You likely have a tuning issue.
I may have a tuning issue, the pyrometers at the exhaust header inlet all read evenly throughout the power band during tuning so I don't know what it would be. The data download from the Motec at the end of the run that blew the head gasket did not throw any errors and a review of the data did not indicate anything obviously out of sorts. The down load from the data logger also did not indicate anything abnormal.


One of the issues we noted during tuning was a harmonics issue between manifold pressure and fuel pressure at the upper end of the power range. We think that this may have been caused by a waste gate (presently a Tial F46) that is either too small or has a bad spring. I am leaning toward a bad spring.

I am running about 200 kpa to 215 kpa (AiM dash doesn't have PSI) manifold pressure, so boost is not excessive in my opinion (1 bar or 14.5 psi).

Last edited by rlm328; 03-20-2013 at 02:45 PM. Reason: kan't spil
Old 03-20-2013, 02:46 PM
  #24  
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Heads and block were machined during the re-build so all surfaces are true.
Old 03-20-2013, 02:59 PM
  #25  
fortysixandtwo
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Originally Posted by rlm328
I am running about 200 kpa to 215 kpa (AiM dash doesn't have PSI) manifold pressure, so boost is not excessive in my opinion (1 bar or 14.5 psi).
For those that do not want to convert:
200 kpa to 215 kpa ≈ 29psi to 31psi

Edit: kPa values given are in aboslute, so, yeah, 14ish psig of boost.

Last edited by fortysixandtwo; 03-20-2013 at 05:38 PM.
Old 03-20-2013, 03:04 PM
  #26  
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Originally Posted by fortysixandtwo
For those that do not want to convert:
200 kpa to 215 kpa ≈ 29psi to 31psi
Kpa is an absolute value (kilopascal absolute).
So to get positive pressure you need to account for atmosphere.
So ~30 - 14.7 = 15.3psi
Old 03-20-2013, 03:08 PM
  #27  
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Old 03-20-2013, 03:44 PM
  #28  
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Originally Posted by Rogue_Ant
Kpa is an absolute value (kilopascal absolute).
So to get positive pressure you need to account for atmosphere.
So ~30 - 14.7 = 15.3psi
Meh, no ref to "a" or "g". I've seen kPa listed both with a trailing "a" or "g". Most systems read gauge pressure, and the previous comment about high boost being a possible cause of gasket failure, I figured the "g" was left off.
Old 03-20-2013, 04:20 PM
  #29  
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The Motec reads/operates off of manifold pressure. The manifold pressure will be atmospheric + whatever boost is being generated at the time. I am set for 200 kpa, but I will see spikes to 215 kpa. When not under boost the manifold pressure is in the 100 to 110 kpa range. Which is as Rogue Ant described it and as alluded to when i mentioned the boost was not excessive being in the 100 kpa / 1 atm / 14.5 psi range.

Now back to copper head gaskets. I have ordered one, so what is the best way to seal it against water leaks?
Old 03-20-2013, 06:42 PM
  #30  
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I have several fully Closed Deck blocks available if anyone is interested. These were spares. 2.5L and 3.0L. blocks. Never needed them and they have been sitting in storage too long.



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