Dry sleeve v Alusil ?.
#1
Drifting
Thread Starter
Dry sleeve v Alusil ?.
Considering the prices I'm being quoted for Mahle or Wossner Alusil compatible 104mm pistons I'm wondering about dry sleeving, so in the US what's a typical cost to buy and install dry sleeves including machining on a 104mm block ?.
#2
Rennlist Member
I dry sleeved a 2.5L block to about 102mm and it was about $120 per hole including the iron sleeve. I just tore down the motor after 1200 miles and sleeves looked perfect. Decking the block was another $100. This was on a half filled block that definitely improves cylinder stabilization. I would think a 3L block could use the same approach as the floor is higher than the 2.5L block and the cylinders are siamesed. This is a very low cost approach. Obviously there are dry sleeve approaches that cost a good bit more and have more documented history.
#3
Drifting
Thread Starter
Wossner/Mahle pistons and a hone wont leave much change from $2k, I'm just wondering if properly installed sleeves and something like JE pistons would offer a comparable result for less money while being more robust.
#4
Rainman
Rennlist Member
Rennlist Member
I dry sleeved a 2.5L block to about 102mm and it was about $120 per hole including the iron sleeve. I just tore down the motor after 1200 miles and sleeves looked perfect. Decking the block was another $100. This was on a half filled block that definitely improves cylinder stabilization. I would think a 3L block could use the same approach as the floor is higher than the 2.5L block and the cylinders are siamesed. This is a very low cost approach. Obviously there are dry sleeve approaches that cost a good bit more and have more documented history.
#5
Rennlist Member
Do you have/would you share the specs on the sleeve you used? Darton wants over $1500 and 3 weeks to do the sleeving with a "944 specific 102mm sleeve". A company near me has a big catalog available...if I walked in with some of your pistons and rings and a block, would they be able to match one up (is it that generic a size?)
I think you need to find a shop that commonly sleeves aluminium blocks. The shop I used does it every day and they told me what I needed. I found this shop by talking to a really good Porsche mechanic that works at Auto Atlanta. I knew he did a lot of mod work on his 3L 914 and I asked him who did the work. It is a fairly small machine shop and the owner made his name offset grinding VW cranks 30 years ago. The owner can also be found drag racing most weekends. It is all about finding the right shop. I see it as a very important partnership, builder and machinist. If they cannot advise you what you need I would keep looking.
Last edited by refresh951; 12-08-2012 at 09:55 PM.
#7
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Last edited by BisimotoSales; 12-10-2012 at 08:26 PM.
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#10
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- Julio A.
#11
Rennlist Member
Rods?
#13
Rennlist Member
I had Darton wet sleeves installed. 2500 for sleeves and machine work. Do not believe the bs of 3 weeks. It took me 4 months and that was staying on top of them. JE pistons with carillo rods
#15
Rennlist Member
Rings are an art to fit properly. It takes a lot of time to do it properly. Of all the mechanics I have been around I would say I have met 3 true engine builders who truly understood how to fit a ring properly. I do not know George D and this is not a judgement on him. JE pistons have been around along time and they are a quality product.